Spring Loaded Pins, L 7.00~11.99 mm, outstanding performance

Spring-Loaded-Pins,-L-7.00~11.99-mm,-Temperature-Resistance

Spring Loaded Pins, L 7.00~11.99 mm, Precision manufacturing

Spring Loaded Pins, 7~11.99, Best Temp Resistance

Spring Loaded Pins, pogo pins with solder cups, ranging from 7.00 to 11.99 mm in length. Customizable cup shapes and inner diameters to fit wire gauges. Designed for high current, high-temperature resistance, corrosion resistance, and precision manufacturing for stable, long-lasting connections. We offer various plating options, excellent service, and create significant value.

Product Features:

Precision design ensures lossless, stable signal transmission.
Made from high-strength materials for durability and long life.
Unique solder cup structure allows for fast, efficient soldering.
Flexible customization meets various application needs.
Ultra-low resistance reduces energy lost, enhances efficiency.
Rigorous quality checks ensure high reliability for every product.

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Spring Loaded Pins, L: 7.00~11.99 mm Description

Product Info: Solder cup Spring Loaded Pins are ideal for high-precision applications, featuring an innovative spring-loaded design that guarantees stable and efficient connections. Each contact delivers precise current flow, adapting to various challenging environments. Whether for frequent plugging or demanding industrial use, this product excels in durability.
Product Features: These Spring Loaded Pins have gold-plated contacts with contact resistance as low as 15 milliohms, supporting high current transmission for clear, uninterrupted signals. The spring structure withstands up to 10,000 cycles, making it perfect for frequent industrial connections.
Problem Solved: In high-frequency connections, ordinary connectors often cause device downtime due to poor contact. The Spring Loaded Pins, with their high-elasticity springs and durable contacts, solve this issue, ensuring stable connections and smooth operation even in harsh conditions.
Specifications: These Spring Loaded Pins have diameters ranging from 1.0 to 2.5 mm, lengths from 7 to 12 mm, and can handle up to 50A of current. They perform well at temperatures up to 125°C, with a spring life of 10,000 cycles for long-term reliability.
Successful Applications: Spring Loaded Pins perform exceptionally in precision instruments and automated systems, especially in high-frequency connect/disconnect scenarios. An automation manufacturer using these pins cut maintenance costs by 30% and significantly boosted production efficiency.
Target Industries: These pogo pins serve high-demand industries like medical devices, automotive electronics, and industrial automation, where connection stability and precision are critical. They provide reliable electrical connections to meet the high standards of these fields.
Customer Benefits: Using Spring Loaded Pins, customers can reduce downtime, significantly increase productivity, and lower maintenance costs. Data shows over a 20% reduction in repair frequency, allowing clients to focus more on core business growth.

Spring Loaded Pins, L: 7.00~11.99 mm, Datasheet

No.#	Categories	Specification Range	Unit	Purpose	Benefits	Applications
1	Barrel OD	≥0.70, custom	mm	*	*	*
2	Plunger OD	≥0.40, custom	mm	*	*	*
3	1. Cup Shape	Cylindrical Cup	*	0.8 mm to 3.0 mm in diameter	excellent electrical connectivity and mechanical stability	Electronics,Communications,Medical Devices
5	2. Cup Shape	Conical Cup	*	Generally similar in diameter and length ranges, adjusted based on specific applications and design requirements	good contact and stability against vibrations and impacts	Automotive Electronics,Industrial Automation
7	Length	7.00~11.99	mm	*	*	*
8	Stroke	≥0.20, custom	mm	*	*	*
9	Voltage Rating	≥3.0, custom	V	*	*	*
10	Current Rating	≥0.3, custom	A	*	*	*
11	Spring Force	≥40,custom	gf	*	*	*
12	1. Material	Brass	*	Brass has good conductivity and thermal conductivity, strong corrosion resistance, and is easy to process.	Suitable for stable electrical connections and durability in applications like electronic devices and industrial equipment.	Mainly used for manufacturing electrical contacts and corrosion-resistant components.
13	2. Material	Beryllium Copper	*	High strength, high conductivity, strong wear resistance, and good mechanical performance.	Ideal for applications requiring high-frequency signal transmission and high-temperature environments.	Primarily used in telecommunications equipment, aerospace, and high-tech fields for connectors and sensor devices.
14	3. Material	Tellurium Copper	*	Excellent electrical conductivity and mechanical strength, with good wear and corrosion resistance.	Suitable for precise signal transmission and durability in environments requiring high accuracy.	Mainly used in medical instruments, precision instruments, and electronic components for connectors and sockets.
15	4. Material	Stainless Steel	*	High temperature resistance, corrosion resistance, high strength, good weldability, and processability.	Used for long-term durability and corrosion resistance in industrial applications.	Mainly used in manufacturing food processing equipment, chemical equipment, marine engineering, and high-temperature mechanical components.
16	5. Material	Titanium Alloy	*	Excellent high-temperature resistance, lightweight, high strength, and good corrosion resistance.	Suitable for high-end applications requiring strict material strength and weight requirements.	Mainly used in aerospace, aircraft engines, medical implants, and critical components for high-end equipment manufacturing.
17	1. Plating	Gold-Nickel-Tin Composite Plating	*	Combines gold’s conductivity, nickel’s corrosion resistance, and tin’s oxidation resistance, providing excellent conductivity and durability.	Good corrosion resistance, stable conductivity over time, suitable for long-term use and applications requiring high signal transmission.	Mainly used in electronic device connectors and welding components in communication equipment, ensuring signal stability and reliability.
18	2. Plating	Silver-Nickel-Gold Composite Plating	*	Combines silver’s high conductivity, nickel’s corrosion resistance, and gold’s oxidation resistance, offering excellent conductivity and durability.	High conductivity, outstanding corrosion resistance, suitable for high-frequency signal transmission and high durability applications.	Widely used in connectors for communication equipment, aerospace applications, and precision instruments, ensuring long-term stable operation and data transmission.
19	3. Plating	Tin-Lead-Silver Composite Plating	*	Combines tin’s good solderability, lead’s corrosion resistance, and silver’s oxidation resistance, suitable for soldering connections and environmental protection requirements.	Good soldering performance, excellent corrosion resistance, environmentally friendly, suitable for high-temperature soldering and long-term stability.	Mainly used in automotive electronics and industrial control systems for soldering connections, ensuring reliable operation in harsh environments.
20	4. Plating	Nickel-Gold-Silver Composite Plating	*	Combines nickel’s corrosion resistance, gold’s oxidation resistance, and silver’s high conductivity, providing comprehensive performance advantages.	Good conductivity and corrosion resistance, suitable for high-frequency signal transmission and long-term use.	Mainly used in medical devices, precision instruments, and aerospace equipment for welding connections, ensuring long-term stability and precise operation.
21	5. Plating	Tin-Lead-Silver Composite Plating	*	Combines tin’s solderability, lead’s corrosion resistance, and silver’s conductivity, offering comprehensive application advantages.	Excellent soldering performance, good corrosion resistance, suitable for various industrial environments and specific soldering requirements.	Widely used in electronic manufacturing, industrial control, and communication equipment for soldering connections, ensuring reliable connections and long-term stability.

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Why choose our Spring Loaded Pins? With over 20 years of industry expertise, we guarantee top-notch quality and performance. Rigorous testing exceeding 10,000 cycles ensures it meets your toughest demands. Opt for us to gain reliability, durability, professional support, and a seamless customer experiences.

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Spring Loaded Pins, L: 7.00~11.99 mm, Applications

Electrical Connections in Automated Production Lines
Customer’s automated production lines require frequent module changes, but existing connectors cannot withstand the high-frequency insertions. The current connectors wear out easily, leading to increased downtime. We implemented 11.50 mm Spring Loaded Pins to enhance stability. By replacing original connectors with cupped Spring Loaded Pins at critical joints, downtime decreased by 30%, saving approximately ¥500,000 annually.
High-Precision Connections for Medical Devices
A medical equipment manufacturer demands high-precision, highly reliable connectors that maintain performance even after multiple sterilizations. Using 9.00 mm Spring Loaded Pins with excellent corrosion resistance, we applied them at critical points inside the equipment. This change led to a 20% decrease in equipment failures and boosted customer satisfaction by 15%.
Stable Connections in Aerospace Electronic Equipment
Aerospace electronic equipment manufacturers require connectors that can withstand high temperatures and pressures. Ordinary connectors perform unstably under high temperatures. Using 7.00 mm Spring Loaded Pins with outstanding heat stability in high-temperature electronic connections improved equipment stability by 25%, achieving a product qualification rate of 98%.
High-Frequency Insertions in Communication Equipment
Communication equipment necessitates durable connectors for frequent insertions and high durability. Ordinary connectors are prone to damage under high-frequency use.
Solution: Using 7.50 mm Spring Loaded Pins improved durability. Spring Loaded Pins were applied at positions requiring high-frequency insertions. This reduced maintenance frequency by 40%, saving &300,000 in annual maintenance costs.
Reliable Connections for Autonomous Vehicles
Autonomous vehicles demand highly reliable electrical connections, especially under high-vibration environments. Using 10.00 mm Spring Loaded Pins with excellent vibration resistance in key electrical connections of vehicle systems reduced system failure rates by 15% and improved overall safety by 20%.
Flexible Connections in Industrial Robots
Industrial robots require flexible and efficient connection solutions. Existing connectors often loosen under high-motion frequencies. Using 7.80 mm beryllium copper Spring Loaded Pins provided reliable connections at robot joints. This increased robot efficiency by 18% and reduced maintenance costs by 25%.
High-Reliability Connections for Smart Home Devices
Smart home devices require stable, reliable connectors that can maintain performance in complex environments. Using 7.20 mm cupped Spring Loaded Pins ensured reliable connections at critical smart home device components. This reduced equipment failure rates by 12% and improved user satisfaction by 10%.
Durable Connections for Power Tools
Power tools demand highly durable connectors, especially under long periods of intense use. Using 11.00 mm Spring Loaded Pins increased connector durability at critical power tool connections. This extended tool lifespan by 20% and significantly improved customer feedback.

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Advantages of Spring Loaded Pins, L: 7.00~11.99 mm

1. Outstanding Electrical Conductivity
Spring Loaded Pins are renowned for their excellent electrical conductivity with very low resistance. Spring Loaded Pins provide a stable and reliable electrical pathway, reducing transmission losses and enhancing system efficiency.

2. Precise Force Adjustment
Through precise design and manufacturing processes, Spring Loaded Pins offer reliable force adjustment, maintaining stable connection pressure and contact quality across various applications, minimizing connection failures.

3. Durable Material Selection
Made from high-quality materials, Spring Loaded Pins excel in wear and corrosion resistance, suitable for harsh environments, ensuring long-term stability and extended lifespan.

4. Diverse Application Fields
Spring Loaded Pins are versatile across industrial sectors including high-end electronics, advanced communication devices, automotive electronics, and precision medical instruments, offering flexible and reliable connectivity solutions.

5. Accurate Dimensional Control
Rigorous dimensional control and quality inspection ensure precise and reliable sizing of Spring Loaded Pins, perfect for various standard connectors and interfaces, reducing installation costs and risks.

6. Optimized Operational Efficiency
Spring Loaded Pins provide efficient installation and maintenance processes, minimizing downtime and repair costs due to connection issues, enhancing production line stability and continuous operational capability.

7. Traceable Production Process
All Spring Loaded Pins are manufactured using traceable production processes, ensuring strict adherence to quality standards and specific customer requirements, providing reliable technical support and assurance for your projects.

8. Exceptional Customer Support
Offering professional pre-sales consultation and support, prompt responsiveness to customer needs, tailored solutions exceeding expectations, ensuring smooth project execution and continuous improvement in customer satisfaction.

FAQ:

1. Material and Performance Standards for Spring Loaded Pins
We use high-strength stainless steel, beryllium copper, tellurium copper, and premium spring materials to manufacture welding cup Spring Loaded Pins, ensuring excellent wear and corrosion resistance for long-term stability. With a low electrical conductivity down to 0.015Ω, they ensure outstanding electrical connection and stable transmission efficiency, making them excel in various industrial environments.

2. How is the Precise Dimension Control of These Spring Loaded Pins Ensured?
Through advanced six-axis CNC, automated production lines, and rigorous AQL size control, we guarantee precise and reliable dimensions of Spring Loaded Pins that meet international standards. Equipped with advanced measurement devices for quality inspection, ensuring they meet the highest standards.

3. How Do These Spring Loaded Pins Support Different Applications?
Spring Loaded Pins are widely used in high-end electronic devices, premium automotive electronics, reliable communication equipment, and precision medical instruments. Their flexible design and reliable connectivity provide ideal solutions for various industrial applications, ensuring long-term stable operation in harsh environments.

4. Is the Production Process of Spring Loaded Pins Traceable?
All Spring Loaded Pins are produced using traceable manufacturing processes, from strict raw material procurement to meticulous final manufacturing of Spring Loaded Pins, strictly following the ISO9001 quality management system. This ensures stringent quality control to meet specific customer requirements and industry standards.

5. How to Optimize Operational Efficiency and Reduce Maintenance Costs?
Our designed Spring Loaded Pins feature optimized installation and maintenance characteristics, reducing downtime and repair costs due to connection issues. This enhances production line stability and continuous production capacity, delivering practical operational benefits and cost savings to customers.

6. How Does Johoty Ensure High Customer Satisfaction with Customer Support?
We provide 24/7 professional pre-sales consultation and ASS support, responding promptly to customer needs and offering customized solutions. This ensures smooth project execution and ongoing technical support, exceeding customer expectations and enhancing long-term stability and trust in our partnerships.

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Spring Loaded Pins, 7~11.99, Best Temp Resistance

Product Features:

Spring Loaded Pins, L: 7.00~11.99 mm Description

Spring Loaded Pins, L: 7.00~11.99 mm, Datasheet

Get a Free Quote for Best Spring Loaded Pins

Spring Loaded Pins, L: 7.00~11.99 mm, Applications

Advantages of Spring Loaded Pins, L: 7.00~11.99 mm

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