5 Pin Trailer Connector, Pitch 2.55~6.48, Excellent electrical performance

5 Pin Trailer Connector, Pitch 2.55~6.48, High-strength durable materials

5 Pin Trailer Connector, Pitch 2.55~6.48, Precision size

5 Pin Trailer Connector, 2.55~6.48, Easy Install

5 pin trailer connector focuses on dimensional tolerances, IP67, EMI shielding, grounding during design, manufacturing, it has excellent weather resistance. Based on spring loaded pin, it can withstand external vibrations, provide sufficient contact force, corrosion and vibration resistance. Each pogo pin can withstand different currents with lifespan of at least 10,000 cycles. Johoty offers complete customization.

Features:

High-reliability contact, earthquake resistant, durable.
Precise design ensures stable current transfer.
Long life cycles, capable of up to 200,000 uses.
Corrosion resistance for extreme weather conditions.
Compact and small, saving installation space.
Excellent self-cleaning, reducing malfunctions.

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5 Pin Trailer Connector, Pitch 2.55~6.48, Description

Product Info: 5 pin trailer connector is a high-performance pogo pin connector designed specifically for traction systems. It adopts high-precision pogo pins technology to ensure reliable and stable electrical connection between car and trailer. High durability and anti-interference, stable operation for a long time in harshs.

Features: High precision pogo pins, 5 pins, transfer lighting current, brake signal, turn signal, and battery voltage. Excellent EMI resistance, effectively responding to vibration and impact. Corrosion high-temp., wear resistance are suitable for harsh environments of automobiles and trailers. Compact and efficient design, carrying high current and signal transfer. Efficiently and accurately assembled in automated production processes. Materials with strong weather resistance, suitable for temperatures from extreme cold to high for stable operation.

Solving Problems: Effectively reduce electrical faults caused by friction and poor contact, and resist wear caused by high-frequency insertion and vibration. Resolve EMI and signal attenuation, corrosion, oxidation, or functional failure in extreme weather and complex road conditions. Resolve safety issues caused by space limitations and compact installation, as well as brake light or turn signal failures. The connection performance, reliability, and safety issues between trailers and towing vehicles reduce maintenance costs and frequency.

Specifications: Pins 5pcs, pitch 2.55~6.48mm, stroke 0.60~3.40mm, pogo pin length 3.60~16.10mm, plunger diameter 0.90~1.70mm, shape of DIP, SMT, right angle, solder-cup. Voltage <250V, current 0.1~50.0A each pin, force 20~1,000gf, -55 ℃~+125℃, lifespan <200,000 cycles, resistance ≤100mΩ， EMI, IP65, IP67, IP68, etc.

Applications: Car trailer connection system, heavy-duty truck and transportation, leisure vehicle and camping vehicle. Agricultural machinery and tractors, industrial equipment and mobile machinery, electric trailers and autonomous driving technology. Emergency rescue and transportation, maritime and ship applications, railway transportation.

Industries: Automobile and transportation industry, agriculture and engineering machinery industry, logistics and freight transportation. Ship and maritime, electric transportation and autonomous driving fields, emergency rescue and response industries. Railway transportation industry, construction and engineering industry, aviation and drone industry.

Benefits: Always maintain stable electrical contact, avoiding poor contact caused by friction, vibration, or external environmental changes. Withstand frequent plugging, vibration, extreme weather, and corrosion, with long lifespan, significantly reduce maintenance frequency and costs. Ensure stable operation of electrical system between trailer and tractor in electromagnetic environments, ensuring vehicle’s safety and efficient operation. Stable operation under extreme weather and harsh conditions. Realize transfer of multiple signals within limited space and support higher current or power output. Quickly complete equipment installation and replacement, save internal space in vehicles or equipment. Ensure normal operation of lighting, braking system, and turn signal. Customers can significantly reduce costs during long-term use. Reduced cost loss caused by downtime due to malfunctions, significantly lowering TCO.

5 Pin Trailer Connector, Pitch 2.55~6.48, Datasheet

Parameter	Value Range
Connector Type	5 pin trailer connector, spring loaded connector, Gold-plated, pogo pins.
Contact Configuration	5-Pin, Spring loaded pin.
Compliance Standards	IEC, ASTM, MIL-STD, RoHS, REACH, etc.
Rated Voltage	<250V, custom.
Rated Current per Pin	0.1-50A, custom.
Contact Resistance	≤100mΩ, custom.
Insulation Resistance	> 1000MΩ
Contact Force (per pin)	20~1,000gf, custom.
Mechanical Durability	10,000 – 200,000 cycles, custom.
Sizes (L, W, H)	10.00~30.00 mm (L), 2.45~15.10 mm (W), 4.95~24.00 mm (H), custom.
Contact Material	Beryllium copper, brass, phosphor bronze, stainless steel, custom.
Contact Plating	Gold (0.5 – 5 µm), Nickel, Palladium, composite coating, custom.
Housing Material	PBT, Polyamide, PPS, Metal, custom.
Spring Material	Stainless Steel, Music Wire, custom.
Operating Temperature	From -40 to +125, customized up to 250℃.
IP Rating	IP65 – IP68, custom.
Salt Spray Resistance	> 48 – 96 hours, custom.
Mounting Style	PCB, Panel, Cable
Connector Orientation	Vertical, Right Angle, Horizontal, custom.
Packaging Type	Tray, T&R(Tape & Reel), Bulk
Shielding	Optional
Locking	Screw, Magnetic, custom.
Customization Options	Pogo pin configuration, raw materials, shape, size, stroke, force, contact consistance, rated voltage/current, life cycles, working temperatures, etc.

Get Free Quote of Best 5 Pin Trailer Connector

Johoty’s 5 pin trailer connector offers ultra-low contact resistance, stable signal transfer, long lifespan based on pogo pins. Adapt to extreme environments without maintenance, significantly reducing replacement costs. Perfectly match high-end fields, help you improve the reliability and market competitiveness of trailer connections.

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5 Pin Trailer Connector, Pitch 2.55~6.48, Applications

Autonomous driving truck connection system

5 pin trailer connector uses high-precision pogo pins to provide extremely stable signal transfer for autonomous trucks. It has stable low resistance, vibration resistance, and impact resistance, ensuring stable and lossless data transfer during long-distance high-speed operation. The pogo pin connector reduces docking time and improves operational efficiency, which greatly satisfies customers. The gold-plated elastic plunger tip can withstand frequent connections and ensure at least 10,000 life cycles to adapt to all-weather environments. For autonomous driving technology, our spring loaded connector can help maximize performance.

High end camping RV electrical interface

High end RVs are equipped with intelligent energy management systems, Johoty’s pogo pin connector is definitely the best choice. Our 5 pin trailer connector can work stably in high humidity, temperature, seamlessly connecting solar energy, lithium batteries, and in-car devices. The use of pogo pins can provide high contact reliability, and long-term use will not affect power supply due to oxidation or deformation. Car owners don’t need to worry about loose pogo pin connector or signal loss. It can easily achieve intelligent control and stable operation of various high-end appliances, enhancing RV travel experience.

Military drone ground station interface

The execution of military drone missions requires fast and secure ground station connections. The pogo pins in 5 pin trailer connector have excellent force stability, ensuring high-speed and stable data transfer in battlefields or extreme terrains. This pogo pin connector has compact structure, wear-resistant interface, can withstand high-frequency contact, and supports 24/7 remote deployment. The special stainless steel or beryllium copper process and cutting-edge composite electroplating make interface waterproof, not affected by harsh environments. Johoty’s spring loaded connector meets stringent requirements of high reliability and durability for military equipment, ensuring seamless communication on the battlefield.

Intelligent Control System for Luxury Yacht

The luxury yacht is equipped with a precision electronic control system. A 5 pin trailer connector to ensure stable signal transfer for navigation, communication, and autonomous driving. Pogo pins inside have excellent corrosion resistance, maintain reliable contact in salt spray and humid, preventing failures caused by oxidation. This pogo pin connector has a sophisticated structure that can improve protection and ensure stable connection in rough sea conditions. It can ensure precise operation of onboard system and enhance intelligent control experience.

Connection solution for medical mobile imaging equipment

High end mobile medical devices often require high-precision and highly stable connection solutions. The 5 pin trailer connector ensures lossless transfer of X-ray and ultrasound signals. It enables fast and stable docking in mobile carts or surgical environments. Durable structural design supports high-frequency use, ensuring long-term reliability of medical imaging equipment. Easy to operate, improves work efficiency, and allows doctors to obtain clear and accurate imaging data. And they don’t worry about loose or poor contact of pogo pin connector.

Power interface for automated logistics robots

The 5 pin trailer connector adopts pogo pins structure, enabling efficient operation of automated robots in warehousing and distribution industry. It can withstand high-frequency vibrations, robot’s frequent contact during all-weather operation, transfer stable power and data. This pogo pin connector has low contact resistance, reduces energy consumption, improves battery life. It is suitable for high loads in unmanned warehouses. Johoty’s spring loaded connector is always lightweight and can reduce robot loading and are easy to install. It can ensure efficient operation of logistics systems and help enterprises improve their automation level.

High precision agricultural equipment connection system

Modern intelligent agricultural equipment relies on high-precision sensors and control systems. Johoty’s 5 pin trailer connector provides excellent shock resistance and can maintain signal stability in harsh. This pogo pin connector is resistant to low and high temperatures and can adapt to all-weather agricultural operations. It can still ensure accurate data collection and automated control in dense soil, rainwater, or dust. Customer feedback: Our pogo pins can easily connect with unmanned agricultural machinery and intelligent seeding systems. It can improve agricultural production efficiency and achieving precise planting.

High end electric supercar battery management interface

Electric supercars require ultimate performance, and 5 pin trailer connector uses high-precision pogo pins. It can provide low resistance and high conductivity, ensuring stable and delay free data transfer of the power BMS. This pogo pin connector is made of brass or Becu to ensure a stable connection during high-speed driving, withstand severe vibrations, and improve vehicles power transfer efficiency. Our spring pin connector simplifies maintenance process, allowing vehicles to maintain precise electrical control in extreme driving. Each pogo pin can perfectly unleash ultimate performance of high-end electric supercars.

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Advantages of 5 Pin Trailer Connector, Pitch 2.55~6.48

Ultra low contact impedance, no loss in signal transfer

High-precision pogo pins technology enables 5 pin trailer connector to have low contact impedance. It ensures efficient transfer of current and signals. Engineers can enjoy minimal voltage drop and better signal integrity, suitable for high-speed data exchange or stable power supply. Its pogo pin adopts precision gold plating technology, and contact points maintain a low impedance state for a long time. Maintaining excellent conductivity in high-frequency connections ensures device’s long-term reliability.

Excellent wear-resistant design ensures long-term stability

The 5 pin trailer connector adopts a high-precision spring loaded pin structure. With excellent wear resistance, it can keep excellent contact performance after at least 10,000 connections. Johoty’s R&D precisely designs springs, and this pogo pin connector has a strong insertion force. It won’t cause additional pressure on the terminals and can effectively reduce mechanical fatigue. Meanwhile, based on special coating of pogo pins, plunger tip is corrosion & oxidation resistant. It can still provide sustained and stable current transfer in complex usage.

Adaptive tolerance compensation, accurately matching different devices

Precision pogo pins endow 5 pin trailer connector with strong adaptive docking. There are slight errors within assembly tolerance range, which can still ensure reliable contact. Unique spring loading effectively compensates for tolerance deviation, which can avoid poor contact caused by vibration, displacement, inaccurate installation. For devices that require precise signal transfer, this pogo pin connector adaptive compensation technology greatly improves connection stability. Your device can maintain excellent electronic performance in complex environments.

Ultra compact structure, maximizing optimized spatial layout

Johoty’ 5 pin trailer connector adopts a highly integrated pogo pin design, making overall size compact. It can provide engineers with greater layout flexibility. The miniaturization of this pogo pin connector saves valuable PCB space and reduces overall component weight. It is highly suitable for precision electronic devices that have strict requirements for size and weight. Meanwhile, the highly optimized layout reduces parasitic capacitance and inductance. High frequency signals can still maintain excellent integrity in compact layout of pogo pins.

Excellent anti vibration ability, impeccable stability

Precise pogo pins endow 5 pin trailer connector with superior seismic performance. Unique spring-loaded design effectively absorbs impact force, maintains stable connection under severe vibrations or sudden impacts. In aerospace, automotive electronics, and high-end industrial equipment, excellent anti vibration ensures system’s normal operation in harsh. Compared to traditional fixed connectors, the floating contact scheme of spring loaded connector greatly reduces mechanical stress and improves overall lifespan.

Low insertion force and high extraction force, balancing convenience and firmness

Engineers often need to consider operation convenience and ensure connection firmness when designing electronic connections. 5 pin trailer connector is a perfect balance. Optimized pogo pin spring parameters maintain insertion force within a comfortable range for users. High pull-out force ensures that this pogo pin connector won’t detach due to slight external forces. High precision machining ensures equal and consistent force during each insertion and extraction. Users can enjoy a smooth and stable connection experience across different applications.

Low signal crosstalk to improve data transfer accuracy

Johoty’s 5 pin trailer connector based on high-precision pogo pins has been specifically optimized for signal path. It can significantly reduce crosstalk and EMI, and improve accuracy of data transfer. Shielding design combined with a reasonable pitch ensures excellent integrity of high-speed signals when passing through pogo pin connector. This can reduce bit error rate and improve system’s overall communication reliability. For high-speed data transfer and precision control signals, its low crosstalk ensures signal is clean and free of clutter.

Automated assembly is friendly and improves production efficiency

The 5 pin trailer connector adopts high-precision CNC manufacturing and has high compatibility in automated assembly processes. Accurate dimensional & tolerance control and standardized design enable quick and efficient installation during automatic welding or plug-in assembly. This pogo pin connector greatly reduces manual intervention and improves production consistency. Meanwhile, self-cleaning feature of pogo pins ensures that there is no oxide accumulation on plunger tip surface. It reduces poor contact and improves overall production yield of customer products.

FAQ

What is effect of 5 pin trailer connector on contact pressure?

When designing 5 pin trailer connector, contact pressure of each pogo pin must be accurately calculated. This is because contact pressure directly affects the quality of signal transfer. If contact force is too small, connection may be unstable, leading to transfer errors. If contact force is too strong, it may damage the metal surface and contact surface of the plunger tip. Engineers typically choose appropriate materials and designs to maintain pressure within the optimal range and ensure long-term stability. Under high load conditions, the choice of contact surface material for pogo pin connectors is important. Gold plating on stainless steel or copper alloy can reduce contact resistance and improve efficiency.

How to avoid current fluctuations in 5 pin trailer connector?

When using 5 pin trailer connector in high current, current fluctuations may become a problem. To reduce such fluctuations, Johoty often carefully selects suitable materials and precision. The elasticity and conductivity of pogo pins are key factors determining current stability. Different metal finishing, such as copper or gold plating, can effectively enhance corrosion resistance and current surge resistance of pogo pin connector. In addition, the arrangement of pogo pins can also affect current uniform distribution. It affects signal stability and equipment reliability.

What are performance changes of 5 pin trailer connector at extreme temperatures?

At extreme temperatures, the performance of 5 pin trailer connector will be greatly affected. At low temperatures, the shrinkage of certain materials can lead to loose connections, affecting current transfer. However, high temperatures may cause material’s thermal expansion in contact, thereby increasing contact resistance and affecting performance. Therefore, choosing suitable extreme temperature resistant materials is crucial. By using high-temperature gold-plated pogo pins, it can keep high stability under extreme conditions. This can ensure equipment’s long-term reliability. Engineers will often use optimized temperature compensation design to solve this problem.

Is 5 pin trailer connector flexible and durable?

The flexibility and durability of pogo pins are important considerations during designing 5 pin trailer connector. As usage frequency increases, pogo pins in pogo pin connector will gradually wear out, affecting signal transfer. In order to improve durability, high-quality alloy materials and optimized design of springs can extend their lifespan. In addition, the number of connections designed by Johoty can also affect the reliability. Therefore, reasonable control of force and frequency can effectively prevent metal fatigue and aging, and maintain stable connection effect.

How to design 5 pin trailer connector to improve vibration resistance?

In long-term operation or vibration, the anti vibration ability of 5 pin trailer connector is very important. Johoty often designs pogo pins that meet high-frequency vibrations. These pogo pin connectors can effectively reduce poor contact caused by vibration. By using materials with high elasticity and special finishing, the stability of spring loaded pin can be significantly improved. Furthermore, optimizing contact pressure and pogo pin materials can also enhance anti vibration performance, ensuring 5 pin trailer connector won’t fail.

Does 5 pin trailer connector have good electrical performance in humid?

The electrical performance in humid is a challenge for 5 pin trailer connector. Moisture may cause electrical corrosion in connectors, in high humidity where metal parts inside connector are prone to rusting. In order to improve corrosion resistance, the surface of pogo pins is usually gold plating, which can enhance conductivity and effectively prevent corrosion. Johoty will also add waterproof designs to ensure that 5 pin trailer connector can maintain good contact and signal transfer in rainy or humid.

What is optimal solution for contact resistance of 5 pin trailer connector?

The contact resistance has a direct impact of 5 pin trailer connector on performance. If contact resistance is too high, it may cause signal attenuation or heating problems, affecting the normal operation. To optimize contact resistance, Johoty usually chooses gold-plated beryllium copper and precisely designs geometric shape of contact surface. It is to reduce the resistance between contact surfaces. The spring force and material of pogo pins directly determine the magnitude of contact resistance. Common optimization solutions include using gold and silver plating to enhance the conductivity of 5 pin trailer connector.

Is the size and application compatibility of 5 pin trailer connector high?

The size design of 5 pin trailer connector is very important, and of course, Johoty can use 6-axis CNC machining without worrying about precision. We choose appropriate pogo pin size and pitch based on space requirements. If size is too large, it may cause interface incompatibility. If it is too small, it may not provide sufficient current and signal transfer capability. To ensure compatibility, Johoty often customizes dedicated sockets and 5 pin trailer connector for different devices. In addition, installation and plugging methods of 5 pin trailer connector should also be considered. This will ensure it can be easily installed in a small space.

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