PCB Pins, L 3.20~4.99 mm, Solderless, Solderless

PCB Pins, L 3.20~4.99 mm, Solderless, Dual-head Press-fit

PCB Pins, L 3.20~4.99 mm, Solderless, highly reliable connection

PCB Pins, L: 3.20~4.99, Solderless, Best Dual-heads

PCB pins achieve electrical connections and mechanical fixation between PCBAs or between PCBA and other modules. Double end design without soldering, high reliability, flexible design, easy maintenance, compatible with multiple interfaces and PCB boards. Gold plated brass transmitts data and signals, power, Johoty offers flexible customization.

Features:

High-precision processing, perfectly matching PCB boards.
Excellent corrosion resistance fits harsh environments.
Low resistance, high conductivity, efficient electrical signals.
Flexible, diverse installation, easy maintenance.
Customized sizes, coatings, and perfect solutions.
Compliant with RoHS, UL, ASTM, ISO, high-quality.

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PCB Pins, L: 3.20~4.99 mm, Description

Product Info: Double end PCB pins are high-end connection solutions designed based on circuit boards, material conductivity, mechanical strength, and other factors. Used for high-density circuits, connecting double-layer or multi-layer PCBs. Transmit high-frequency signals and data, customize length, spacing, and termination methods.

Features: Customize round, square, or irregular needles with gold-plated brass at both ends. Bidirectional connection, supporting electrical connection and mechanical fixation or positioning, transmitting low voltage signals and high current power supply. Effectively reducing signal reflection and insertion loss, high-precision spacing pins reduce crosstalk.

Solving Problems: Realize efficient electrical connections between multi-layer PCBs and flexible connections between boards and modules. Provide physical support and high-precision connection positioning. Modular, supports multiple connections and disconnections, compact design, reduces wiring complexity. Low impedance, high reliability connection, anti-interference. Meet diverse needs and support customization.

Specifications: Length 3.20~4.99mm, barrel diameter 1.20~2.00mm, current <3.0A, force 20~150gf, stroke 0.5~1.50mm, lifespan ≤200,000 cycles, -40 ℃~+85℃, resistance ≤50mΩ, plated rhodium, palladium, silver, CoAu, ruthenium, platinum, gold, nickel, composite electroplating.

Applications: Multi layer connection of embedded control board, rapid module docking in prototype design. Module docking and complex circuit connections, efficient connections in compact spaces. Precise connection of low-noise signals and long-term reliable connection in medical environments. High density, high-speed data transfer, stable connection under vibration & high temperature. High frequency signals that reduce losses and reflections are intact, and internal modules are connected.

Industries: An industry with limited space design, high reliability, durability, and strong environmental adaptability. Industries that require connectors to support high-frequency signals and complex layouts. Adapt to customers with long-term signal transfer without errors, frequent plugging, debugging, and experimental environments. An industry that supports safety and stability with high reliability, temp & humidity resistance, seismic performance. Adapt to the demands of miniaturization design, low power consumption, and environmental diversity.

Benefits: Reduce signal interference and connection failures, adapt to complex environments, reduce maintenance costs, and extend product lifecycle. Flexible customer design, no soldering and reduced wiring time, quick adaptation, and reduced repetitive design. Balance best cost and performance, reducing repair, replacement, labor, and time costs. No need for a large number of cables, reducing material costs, and a simpler internal structure to reduce product volume and weight. Enhance user satisfaction, meet diverse needs, deliver on time, and strengthen competitiveness.

PCB Pins, L: 3.20~4.99 mm, Datasheet

Items	Value Range
Product Name	Dual-Head PCB pins, double ended pogo pin.
Material	Brass, phosphor bronze, stainless steel, custom.
Finish/Plating	Gold, silver, nickel, composite electroplating, custom.
Diameter	1.20–2.00 mm.
Length	3.20–4.99 mm.
Plunger diameter	0.60–1.40 mm.
Pitch	1.00, 1.27, 2.54 mm, custom.
Current Rating	<3.0 A
Contact Resistance	≤ 50 mΩ
Operating Temperature	From -55°C to +125°C, special for +250℃.
Dimensional Tolerances	± 0.05–0.2 mm.
Mounting Style	Soldering-free.
Spring Force	20~150gf, custom.
Packaging Type	T&R (Tape and reel), tray, bulk PE bag.
Standards	ASTM, RoHS, REACH, UL94-V0, ISO.

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Johoty dual head PCB pins, precise positioning, double conductivity, simplify installation process, greatly improve circuit stability and efficiency. High strength brass is selected for durability and reliability, perfectly adapting to various applications, saving time and cost, and assisting in the high-quality upgrade of your products.

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PCB Pins, L: 3.20~4.99 mm, Applications

Smart home devices

Double head PCB pins are used for smart home devices to achieve efficient circuit connections and ensure stable operation. It can adapt to smart lighting fixtures, security cameras, and household robots. Its precise conductivity makes data transfer smoother and improves device response speed. Easy installation, shortened assembly time, reduced production costs. Such pogo pin can improve overall equipment reliability.

Industrial automation equipment

Double head PCB pins are used as core circuit connectors in industrial automation to ensure equipment efficient operation. Suitable for robotic arms, CNC machine tools, and assembly line control systems, it has high stability and supports long-term continuous operation. This pogo pin reduces circuit signal interference, optimizes equipment performance. They are easy to install, shorten debugging cycles, improve production efficiency significantly.

Communication equipment

Communication equipment, routers, and base station modules often use Johoty’s double head PCB pins to enhance signal transfer stability. Its double conductivity reduces signal loss and improves communication efficiency. The small size and high precision save internal space, adapt to various complex structures. And they can effectively extend lifespan.

Medical equipment

In medical devices, double head PCB pins provide precise and reliable circuit connections to ensure normal equipment operation. This pogo pin is used for monitors, ultrasound devices, and laboratory instruments, with high conductivity to ensure accurate data collection. Easy to install and maintain, meet complex medical uses and help improve diagnostic efficiency.

Aerospace equipment

Double head PCB pins are compatible with aerospace equipment, providing high-strength and stable connections to ensure critical circuit reliability. It supports navigation systems, flight control modules, and onboard communication equipment. Such double ended pogo pin has strong durability and suitable for extreme environments. Accurate connection performance enables signal transfer without delay for various high-precision as well as cutting-edge fields.

Automotive Electronic Systems

PCB pins are used in automotive electronic systems, car navigation, ADAS, and electric vehicle control modules, to optimize circuit performance. High conductivity ensures stable signal and power transfer, adapting to long-term vibration. This spring loaded pin is easy to install, reduces assembly complexity, improves overall reliability of automotive electronics.

Consumer electronics products

Double head PCB pins are used in consumer electronics, smartphones, tablets, and gaming consoles. It can improve the efficiency of internal circuit connections in devices. High precision connection ensures unobstructed flow of data and current, compatible with various design requirements. Small size of this pogo pin supports the development of lightweight devices while enhancing product durability.

Military equipment

Johoty’s double head PCB pins provide critical circuit connections in military equipment, ensuring high stability and reliability. Applied to radar, communication devices, and military control modules. It can support long-term operative stability in complex environments. This pogo pin accurately conducts and reduces device signal delay, helping to achieve high-performance task execution.

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Advantages of PCB Pins, L: 3.20~4.99 mm

Higher connection stability

The double head PCB pins, with their dual end support structure, significantly improve connection firmness and can adapt to complex environments. Under high vibrations, PCB pins can maintain excellent electrical performance. They have extremely high docking accuracy, reducing signal loss. Dual head design is more balanced on structure, thereby extende service life and improve overall circuit reliability.

Optimized electrical performance

The conductive path of double head PCB pins is more direct, reducing impedance mismatch and effectively improving signal transfer. Due to its unique design, it can better reduce EMI and support high-frequency. The materials with high conductivity further ensure excellent electrical performance. The dual head design can also reduce contact resistance, thereby transfer energy more efficiently.

Higher assembly flexibility

Johoty’s double head PCB pins support soldering-free from single pogo pin or connector with PCB pins, greatly improve assembly efficiency. They have strong compatibility and is suitable for various automation equipment. The design of PCB pins simplifies circuit board layout, allows engineers to flexibly adjust their wiring. The modular dual head structure is easy to disassemble and upgrade, saving maintenance time. It is also suitable for optimizing the design of multi-layer PCBs, improving overall efficiency.

Stronger impact resistance

Double head PCB pins have significantly improved their impact resistance through structural enhancement, this is suitable for harsh conditions. High strength materials and dual support provide additional mechanical strength. The structural design ensures stable performance under vibration and compression. Dual head design can effectively disperse external forces and reduce circuit damage. The overall design is precise and reliable, ensuring long-term stable operation.

More convenient maintenance and replacement

Double head PCB pins support easy insertion or removal, greatly facility maintenance. The dual head design reduces disassembly steps, save time and effort. Symmetrical design can complete installation and disassembly without complex tools. The standardized dual head structure enables it to quickly adapt to replacement parts. Higher stability also reduces maintenance frequency, thereby improves overall efficiency.

Support higher power loads

Our double head PCB pins are designed to withstand higher current and power loads, they are suitable for high-performance applications. The optimization of its conductor cross-section enhances the safety of high currents. Double end support effectively disperses heat and avoids performance degradation because high current generates overheating. The symmetrical design provides higher stability during high-power operation. The overall structure ensures high-power processing for persistent operation.

Reduce space requirements

Bidirectional design of double head PCB pins achieves a more compact circuit layout, saving valuable PCB space. It allows for efficient layout of more components in limited space. The exquisite structure is suitable for high-density assembly and meets miniaturized equipment. The dual head design reduces external connectors, making circuit board design more streamlined. Optimized space utilization further reduces equipment sizes.

Stronger thermal management

Johoty’s double head PCB pins always improve heat dissipation efficiency and reduce heat accumulation through our designs and quality materials. Their structure can allow for faster heat transfer and distribution. They have excellent resistance to thermal fatigue and stable performance in high temperatures. Material with high thermal conductivity can significantly improve overall heat dissipation. The dual head structure optimizes the airflow channel, assuring the equipment’s long-term operation.

FAQ:

Does double head PCB pins support high-frequency signals?

Due to design optimization, PCB pins can effectively reduce signal reflection. Johoty’s PCB pins have strong impedance matching capabilities, they can ensure the integrity of high-speed signals. Highly conductive materials reduce signal attenuation and make frequency performance more stable. Symmetric structures can also reduce parasitic effects and are suitable for high-frequency uses. Comprehensive performance supports 5G communication and high-frequency devices.

How can double head PCB pins reduce tvibration impact on circuits?

PCB pins can cushion external impact and maintain a secure connection. Symmetrical design reduces stress concentration and extends service life. After improving such double ended pogo pin fixation, they can adapt to high vibration. High strength materials make them stable under mechanical stress. PCB pins support long-term reliable operation in high vibration.

Are double head PCB pins suitable for high-density assembly?

Yes, the bidirectional structure of Johoty’s PCB pins saves circuit board space and is suitable for high-density design. Such spring loaded pin is compatible with multiple assembly and has strong flexibility. The pogo pin design is compact and supports assembly requirements of miniaturized devices. The symmetrical pin layout optimizes space allocation of multi-layer circuit boards. The high-precision production ensures its suitability for complex high-density circuits.

Can double head PCB pins withstand extreme temperatures?

Sure, PCB pins use materials that resist thermal expansion and contraction, adapting to large temperature differences. They can reduce deformation or looseness caused by thermal stress. The improvement of materials and processes is greatly helpful with how to get anti-extreme temperature differences. Their connection ensures stability in extreme temperatures. Its thermal performance makes them suitable for aerospace and extreme environments.

Can double head PCB pins support high-power circuit design?

Yes, they can. Optimized conductor cross-section of double head PCB pins can carry higher current densities. The symmetrical structure disperses the heat during high-power operation. High conductivity materials reduce energy loss and improve efficiency. It supports stable operation of high-power devices and isn’t prone to overheating. Such pogo pin structural reinforcement ensures the reliability of long-term high-power applications.

Does double head PCB pins affect signal delay?

The PCB pins design optimizes the conductive path and reduces signal transfer time. Good impedance control further reduces signal delay. Material high conductivity ensures fast signal transfer. The structural can reduce interference of parasitic effects on transfer time. The dual head design is suitable for high latency requirements.

How do double head PCB pins behave in multi-layer boards?

Johoty’s double head PCB pins can penetrate multiple layers of circuit boards, simplifying interlayer connections. Its design reduces the interference of cross layer signal transfer. The symmetrical pogo pin structure ensures reliability and strength of the multilayer board. It supports PCB designs with higher layers and is suitable for complex applications. The compact layout provides higher space utilization for multi-layer board design.

Can double head PCB pins conjunct with flexible circuit boards?

Yes, the double head PCB pins have good compatibility with FPC, improve connection diversity. Their materials and designs allow them to fit flexible circuits. Johoty’s PCB pins can use for stable connection of flexible circuit boards for high signal quality. Symmetrical design reduces poor contact caused by deformation of flexible boards. Structural improvements support reliable and long-term operation of flexible circuit boards.

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