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Pogo-Pin,--L-5.00~6.99-mm,-High-durability
Pogo-Pin,--L-5.00~6
Pogo-Pin,--L-5.00~6.99-mm,-Precise-size-control
Pogo-Pin,--L-5.00~6.99-mm,-Perfect-compatibility
Pogo-Pin,--L-5.00~6.99-mm,-High-durability
Pogo-Pin,--L-5.00~6
Pogo-Pin,--L-5.00~6.99-mm,-Precise-size-control
Pogo-Pin,--L-5.00~6.99-mm,-Perfect-compatibility

Pogo-Pin, L: 5.00~6.99 mm, Best Surface Mounting

Pogo-pin is a precision contact pin that is soldered through SMT, with a flat bottom vertically soldered onto PCB pads, providing excellent durability and reliability. Gold-plated brass, with diverse specs for charging, transmitting data, power, and signals. Johoty offers perfect custom.

Features:

  • Excellent contact force and low resistance.
  • SMT improves efficiency, reduces labor costs.
  • Customize sizes, strokes, materials, currents, etc.
  • Gold plating is durable, enhances product lifespan.
  • Miniaturization meets clients’ compact designs.
  • High temperature, humidity, corrosion resistance.

Pogo-Pin, L: 5.00~6.99 mm, Description

Product Info:  Pogo-pin is a flat-bottomed pogo pin or contact pin soldered onto PCB pads by SMT installation. Improve production efficiency, minimize space. Stable contact, reliable transfer of signals, currents, data, etc.

Features:  High density, compact, and in good contact with PCB pads. Uniform pressure distribution reduces resistance and heat generation. Elastic design, suitable for high or thick circuit boards, as well as reliable connections with large vibrations and temperature changes.

Solving Problems:  Avoid poor contact and effectively utilize limited space. Reduce signal attenuation and interference to meet frequent plugging & unplugging. Resolve production costs & assembly issues, address compatibility issues with different circuit board designs. Resolve connector costs & procurement issues, and address thermal management and heat dissipation issues.

Specifications:  Length 5~6.99mm, barrel diameter 0.80~4.50mm, current 0.1~50.0A, force 15~750gf, stroke 0.25~2.50mm, lifespan <300,000 cycles, -55 ℃~+125℃,resistance ≤150mΩ, plated silver, gold, rhodium, palladium, ruthenium,platinum, nickel, composite plating, IP68, IP67, etc.

Applications:  Wireless charging and battery management system. Medical equipment, communication equipment, and network hardware. Electronic testing and debugging, consumer electronics. Industrial automation and robotics, automotive electronics.

Industries:  Testing and development industry, medical equipment industry. Communication equipment, industrial automation, transportation, and robotics industries. Automotive electronics, food machinery, and consumer electronics industries.

Benefits:  Ensure equipment performance is not affected, adapt to miniaturization design, save circuit board space. Ensure accuracy and completeness of data transfer. Adapt to harsh environments, withstand high-frequency connections. Reduce labor costs through automated production. Meet connectivity needs of various industries and devices. Reduce malfunctions and improve reliability. Improve product scalability and compatibility.

Pogo-Pin, L: 5.00~6.99 mm, Datasheet

Parameter Value Range
Contact Type Pogo Pin (Spring loaded pin), Flat Bottom, Contact Pin,
Mounting Type Surface Mount Technology (SMT)
Barrel Diameter 0.8 – 4.50 mm
Body Height (Above PCB) 5.0 – 6.99 mm
Pogo Pin Material Brass, Copper Alloy, Stainless Steel, Beryllium Copper, Tellurium Copper, SUS304/316, Custom.
Plating Material Gold (Au), Silver (Ag), Palladium (Pd),    Platinum (Pt), Rhodium (Rh), Ruthenium (Ru), Nickel (Ni), Composite Electroplating, Custom.
Plating Thickness Gold: 0.2 – 5.0 μm (Gold over Nickel), Silver: 0.5 – 5.0 μm, Custom.
Contact Resistance ≤30 mΩ, Custom.
Operating Voltage 1V to 250V (depending on pogo pin design)
Operating Current 0.1 A to 50 A (depending on pin size and design)
Contact Force 15 – 750 gf, Custom.
Working Stroke 0.25 – 2.50 mm, Custom.
Life Cycle (Cycles) 10,000 – 300,000 cycles, Custom.
Operating Temperature Range -40°C to +125°C
Storage Temperature Range -40°C to +85°C
RoHS Compliance RoHS Compliant (Lead-Free)
Vibration Resistance 30g, 10 – 2,000Hz
Contact Angle Typically 90°
Environmental Certifications UL, CE, RoHS, REACH, ASTM.
Temperature Rise ≤ 20°C rise at rated current
Packaging Type Tape and Reel (T&R), Tray, Bulk, Custom.

Get a Free Quote for Best SMT Pogo-Pin

Johoty’s pogo pin ensures long-term use without loss. Improve your devices’ reliability and performance. Perfectly meet your needs for high quality and durability. Help you enhance product competitiveness and save costs.

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Pogo-Pin, L: 5.00~6.99 mm, Applications

Mobile phone charging and data transfer

 

Pogo-pin is used as a charging and data interface for mobile phones, provides stable power and signal connections. Phone bottom is connected to a pogo pin charger through pogo-pin, transmitts current and data. Its structure simplifies connection method, maks phone charging more efficient. The surface mount design makes it more compact for smaller devices. Through this method, the phone can maintain a reliable connection with other devices while charging. Provide stable current, signal, data, compact design saves space, easier connection, and improves charging efficiency.

 

Smart watch charging

 

Smart watches use pogo-pin for charging, which allows them to quickly and safely obtain electricity. Pogo pin has a large contact area and can transmit sufficient electrical energy in a short time. Due to watch small size, pogo-pin can be perfectly integrated into devices, maintaining a simple and functional appearance. Charging method using pogo-pin is more convenient than traditional charging cables. Simply place watch on charging dock to automatically turn on the power. Suitable for small devices, efficient charging, automatic power connection, easy charging process, and maintaining device aesthetics.

 

Robot control system

 

In robot control systems, pogo-pin is used to quickly connect and disconnect power and signal lines. It can ensure stable connections between robot’s sensors and other circuits. The robots usually requires compactness and efficiency, and pogo-pin can perfectly meet this. Through this connection method, robots can achieve fast current conduction and signal transfer, improve work efficiency. Robots can operate more stably and respond accurately. Provide stable current, achieve signal transfer, compact and efficient, improve operational stability, and enhance task response.

 

Consumer electronic device connection

 

Pogo-pin is used in game consoles, TV remote controls, and headphones. These devices require battery charging or data synchronization through pogo pins. The flexibility of pogo-pin enables it to fit various electronic devices. Its high contact quality ensures device won’t experience poor connections. Through surface mount design, pogo-pin can provide efficient connections without increasing device volume. Suitable for various electronic products, realizing battery charging, data transfer, ensuring stable connection, and space saving design.

 

Wearable device charging

 

Pogo-pin is also used in health bracelets and sports watches. Through pogo pin, users can easily charge their devices without traditional charging cables. Its surface mounted design allows pogo-pin to achieve fast charging in limited space. This design enhances the convenience of charging while reducing damage to the device caused by loose plugs. It uses for data, signals, and automatic device recognition. Provide convenient charging, fast data exchanging, compact design to adapt to space, prevent loosening and damage, and improve usability.

 

Connection of electric tool battery

 

Electric tools such as drills and lawnmowers often use pogo pins to connect battery and main unit. Pogo-pin ensures sufficient power supply for tools through stable contact. Due to its surface mount design, pogo-pin can provide powerful and stable power connections within a limited space. Electric tools require fast start-up and efficient operation, and pogo-pin perfectly meets this requirement. Battery replacement and connection have also become more convenient. Provide stable power, adapt to compact spaces, facilitate battery replacement, efficient tool operation, and simplify connection methods.

 

Automated production line equipment

 

In automated production lines, pogo-pin is used to connect power supplies with sensors, drivers, etc. It ensures various equipment on the production line can operate stably. The excellent contact performance of pogo pins enables each device to smoothly receive power or signals, thereby improving production efficiency. Due to its high reliability, pogo-pin can ensure there will be no connection problems. Production equipment requires frequent connections, and fast connection feature of pogo-pin solves this problem perfectly. Provide reliable connections to ensure equipment stable operation, improve production efficiency, quickly disconnect connections, and ensure high reliability to ensure smooth operation.

 

Medical equipment interface

 

In some medical devices, pogo pin serves as a power interface and data channel to ensure that medical equipment can function properly. Portable medical devices require a pogo-pin to connect battery and external devices. The stability and high contact quality of pogo-pin ensure there will be no errors when transmitting data to the device. It also enables devices to work efficiently in smaller volumes. The automatic connection function of pogo-pin makes device easier to use. Ensure device stable operation, suitable for portable devices, achieve data transfer, improve device accuracy, and provide automatic connection function.

 


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Advantages of Pogo-Pin, L: 5.00~6.99 mm

 

High-precision design ensures stable connection:

 

Surface mounted pogo-pin has extremely high precision and can provide stable electrical contact. The fine pin structure ensures no looseness during insertion and removal, thereby ensuring stable signal transfer. The pogo-pin shape is precision machined to ensure firmness and reliability. This design can effectively reduce poor contact caused by vibration or collision. It can be used in precision instruments and high-demand equipment to meet long-term stable operation requirements.

 

High durability, trouble-free long-term use:

 

Johoty’s pogo-pin uses high-strength materials and has excellent durability. Whether it is long-term plugging or high-frequency use, pogo pins can always maintain good performance. Due to its wear-resistant design, it can withstand repeated wear and tear, significantly extend its lifespan. Even in extreme environments, pogo pins can work very stably. Long service life, reduced maintenance frequency, and improved overall reliability.

Excellent electrical performance enhances equipment efficiency:

 

Pogo-pin has perfect electrical conductivity, it can fastly transfer electrical signals and reduce signal attenuation. Its low resistance can effectively reduce power loss and improve equipment efficiency. Excellent electrical contact ensures efficient and stable operation. Selection of conductive materials in the design is extremely meticulous, ensuring lower voltage fluctuations and faster response times. This performance is crucial for high-precision electronic products.

Compact design, saving space:

 

Surface mounted pogo-pin has a compact structure and is designed with space saving. Its flat bottom length is only 5-7 mm, so it can be installed on very small circuit boards, suitable for electronic products with limited space. Even in highly integrated devices, limited space can still be effectively utilized without affecting the layout of other components. The space saving design enhances equipment compactness, provides more flexibility for overall product design.

 

Automated production enhances manufacturing efficiency:

 

Due to its highly standardized design, pogo-pin is suitable for use in automated production lines. Automated production improves production efficiency and consistency, reducing human errors. During mass production, each pogo-pin can achieve the same precision and product consistency. As a result, production costs have been effectively controlled. Through automated manufacturing, product delivery cycle can be shortened, and customers can obtain required pogo pin more quickly.

 

Quick insertion and strong adaptability:

 

Pogo-pin is designed with high plug and unplug adaptability, supports quick connection. Its structure ensures each connection can be completed quickly and reliably without any poor contact. Strong adaptability enables it to be compatible with various devices and circuit board designs. Whether in production assembly or practical use, electrical connections can be quickly and accurately completed. It is suitable for high frequencies and efficiency.

High anti-interference, stable signal transfer:

 

This pogo-pin has strong anti-interference, which can effectively isolate external EMI and ensure signal transfer is not affected. The special contact design enhances electrical signal stability and prevents signal distortion caused by external electromagnetic waves. Its contact surface is made of high-quality materials, reducing electrical noise and signal interference. In complex electronic environments, signals can still remain clear and stable. Suitable for various precision equipment with high signal requirements.

 

High temperature tolerance for harsh environments

 

Pogo-pin is made of high-temp resistant materials and can work stably for a long time in high temperatures. Even when working temperature reaches its limit, it can ensure electrical connections aren’t affected. High temperature tolerance makes it perform well in high temperatures, suitable for automotive, aerospace, and industry. It can maintain good contact performance within a large temperature fluctuation and adapt to harsh environments. This feature makes pogo-pin an indispensable precision part in high-end applications.

 

FAQ

 

What is the surface installation method for pogo-pin?

 

Surface mount pogo-pin is connected by soldering to circuit board surface, rather than inserting it into circuit board like traditional through-hole designs. In this way, pogo pins can save space and be more compact for limited space. Compared with other different connection methods, it is simpler for installation process of surface mounted pogo pins. Due to its short welding flat buttom, it doesn’t require much welding technical support. It is used in small devices requiring high-density connections.

What applications is pogo-pin suitable for?

 

Johoty’s pogo-pin is used in small electronic devices or compact design. It is suitable for electrical connections in small spaces, portable devices, and consumer electronics. It can effectively adapt to device interfaces of various sizes. It is popular in various industrial applications, provides reliable connectivity. It is used in devices that require frequent connection to ensure contact stability.

 

Why is compression range of pogo-pin springs important?

 

Spring compression range directly affects pogo-pin contact stability and durability. If compression is large, it may lead to poor contact. The compression is mall and may not fully contact. Appropriate compression ensures electrical contact and reliability during each connection. By adjusting spring compression, pogo pins can adapt to different environments. Appropriate compression range can also improve its lifespan and reduce frequent maintenance.

 

How durable is pogo-pin?

 

Pogo-pin durability depends on its internal spring quality and contact parts materials. Generally speaking, high-quality pogo pins can withstand >10,000 cycles of insertions and removals. The spring design allows it to maintain good elasticity after repeated use. It is always made of wear-resistant metal materials minimizing various wear and tear effectively. By selecting appropriate materials and designs, the pogo-pin lifespan can be extended.

 

What is pogo-pin working principle?

 

pogo-pin has a spring design inside that can automatically adjust its length according to pressure changes. When it comes into contact with another surface, the spring will be compressed and maintain contact, ensures a stable electrical connection. Through this method, pogo pins can maintain good contact after insertions and removals. It can fit different environments and maintain stable current. Commonly used in mobile phones, computers as a battery charging interface or signal connection.

 

Is installation process of pogo-pin complicated?

 

The installation of surface mount pogo-pin is relatively simple, just solder it to designated position on circuit board. This installation method doesn’t require complex equipment or technology. Compared with traditional pin-type connectors, surface mount pogo pins save more space and reduce space occupation. The installation process is more convenient and efficient than traditional welding techniques. Through standard surface mount technology, pogo pins can be quickly installed.

 

What is pogo-pin electrical performance?

 

The electrical performance of pogo-pin is very stable, ensuring good current conduction. The internal metal spring provides good contact force, prevents current interruption or poor contact. Through good contact between metal contact surface and the spring, electrical connection is more reliable. The electrical performance is also affected by pogo-pin material, and high-quality metal materials can provide lower resistance. Compared with other types of connectors, pogo-pin has higher electrical transfer efficiency.

 

How to choose suitable pogo-pin?

 

When choosing pogo-pin, please consider its length, contact force, stroke, resistance, and operating voltage. Firstly, determine equipment required space and installation method, and then choose appropriate model based on equipment power requirements. Also consider frequent usage and choose durable models. Different pogo pins have different compression ranges and contact materials in the spring, which can affect connection quality. Finally, choose a suitable pogo-pin based on device’s usage to ensure its high stability during long-term use.

 

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