Pogo Pins Connector, Pitch 2.54, Compact desig

Pogo Pins Connector, Pitch 2.54, High-precision Design

Pogo Pins Connector, Pitch 2.54, Multiple customization options

Pogo Pins Connector, 2.54 mm, Amazing Precision

Pogo Pins Connector: High precision, withstands high temperatures, customizable, compact design saves space, long lifespan. Superior production processes and quality management ensure high consistency and reliability. Used in electronic testing equipment and industrial systems. We offer custom designs and flexible manufacturing to meet rigorous R&D engineer standards, creating substantial value for customers.

Product Features:

Precise 2.54mm pitch fits various precision devices perfectly.
5-pin design ensures stable, interference-free signal transfer.
Spring technology for lasting durability and consistent contact.
Made from high-quality materials, resistant to wear, oxidation.
Works reliably in tough environments and harsh conditions.
Multiple certifications for safety and guaranteed high quality.

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Pogo Pins Connector, Pitch 2.54, Description

Product Info:
Our Pogo Pins Connector is made from materials like beryllium copper, tellurium copper, stainless steel, and brass. It features multi-layer plating and optional packaging. Compliant with RoHS and REACH standards, ensuring high quality and reliability.
Product Features:
Designed for excellent electrical performance and stable connections, our Pogo Pins Connector is ideal for high-frequency and high-temperature environments, ensuring long-term stability and reliability.
Problem Solving Capability:
Engineered for applications requiring precise connections and reliable signal transmission, our Pogo Pins Connector effectively addresses stability and electrical performance concerns during design.
Specifications:
Standard pitch of 2.54mm, with options for customized lengths, travel distances, spring forces, and materials to meet diverse design requirements.
Applications:
Widely used in electronics, wireless communication devices, precision medical equipment, and high-end industrial control sectors, ideal for applications demanding high-reliability connections.
Target Industries:
Mainly serving high-end electronic manufacturers, communication equipment manufacturers, precision medical device manufacturers, and high-end industrial automation sectors, providing tailored connectivity solutions.
Customer Benefits:
Choosing our Pogo Pins Connector ensures customers receive high-quality, highly reliable connectors with comprehensive technical support, enhancing product competitiveness and customer satisfaction.

Pogo Pins Connector, Pitch 2.54, Datasheet

No.#	Categories	Specification Range	Unit	Purpose	Benefits	Applications
1	Pins number	5	pcs	*	*	*
2	Pitch	2.54	mm	*	*	*
3	Stroke	≥0.50, custom	mm	*	*	*
4	Length	≥12.80, custom	mm	*	*	*
5	Width	≥2.50, custom	mm	*	*	*
6	Height	≥2.50, custom	mm	*	*	*
7	Plunger OD	≥0.60, custom	mm	*	*	*
8	Voltage Rating	≥3.0, custom	V	*	*	*
9	Current Rating	≥0.05, custom	A	*	*	*
10	Spring Force	≥20, custom	gf	*	*	*
11	1. Pogo Pin Material	Brass	*	Strong corrosion resistance, good electrical conductivity, stable mechanical performance.	Ideal for manufacturing connectors requiring high electrical conductivity and stability.	Widely used in electronic devices, communication equipment, and connector manufacturing.
12	2. Pogo Pin Material	Phosphor Bronze	*	Excellent electrical conductivity, good wear resistance, suitable for high-frequency contact.	Used in connectors needing wear resistance and high-frequency contact, maintaining stable electrical performance.	Mainly used in mobile devices like phones and tablets for contact springs.
13	3. Pogo Pin Material	Silver	*	Excellent electrical conductivity, low resistance, suitable for high-frequency signal transmission.	Used in connectors requiring very high electrical conductivity, ensuring stable and reliable signal transmission.	Primarily used in high-end communication equipment and aerospace connectors.
14	4. Pogo Pin Material	Pure Copper	*	Excellent electrical conductivity, good plasticity, easy to process.	Used in cost-sensitive connectors demanding high electrical conductivity.	Widely used in electronic and electrical equipment, automotive electronics, and other fields.
15	5. Pogo Pin Material	Stainless Steel		Strong corrosion resistance, excellent mechanical performance, high stability.	Used in connectors requiring corrosion resistance and high mechanical strength.	Mainly used in industrial control equipment, medical devices, and other devices with strict environmental requirements.
16	1. Pogo Pin Plating	Nickel	*	Excellent conductivity and corrosion resistance.	Effectively extends the lifespan of Pogo Pins Connector, reduces oxidation-related connection issues.	Widely used in electronic product connectors requiring high stability and long lifespan.
17	2. Pogo Pin Plating	Silver	*	Excellent conductivity, low resistance, stable performance at low temperatures.	Performs exceptionally well in applications requiring high conductivity and precise signal transmission, such as testing equipment and precision instruments.	Commonly used in Pogo Pins Connector demanding high conductivity performance.
18	3. Pogo Pin Plating	Gold	*	Outstanding conductivity and chemical stability, strong heat resistance.	Suitable for connections in high-temperature environments, like aerospace and automotive electronic devices.	Frequently used in Pogo Pins Connector with high requirements for heat resistance and corrosion resistance.
19	4. Pogo Pin Plating	Rhodium	*	Excellent corrosion resistance and chemical stability, high heat resistance.	Used in marine equipment and special environments, maintains connector stability long-term.	Mainly applied in Pogo Pins Connector requiring high corrosion resistance and long-term stability.
20	5. Pogo Pin Plating	Platinum	*	Excellent chemical stability, strong oxidation resistance.	Suitable for long-term use in special environments, such as medical devices and high-precision sensors.	Commonly seen in Pogo Pins Connector demanding high oxidation resistance and long-term stability.
21	1. Housing Plastics	PC (Polycarbonate)	*	Excellent heat resistance and mechanical strength, good electrical performance, and chemical corrosion resistance.	Ideal for connectors in high-temperature environments, resistant to chemicals and environmental corrosion.	Commonly used in Pogo Pins Connectors for industrial automation equipment, medical devices, and consumer electronics.
22	2. Housing Plastics	PA (Polyamide)	*	Outstanding mechanical strength and abrasion resistance, good chemical resistance, and high temperature resistance.	Suitable for connectors requiring high wear and corrosion resistance, ensuring long-term stability.	Widely used in aerospace, telecommunications, and industrial automation systems for Pogo Pins Connectors.
23	3. Housing Plastics	PP (Polypropylene)	*	Good impact resistance, electrical performance, and chemical stability.	Fits lightweight design and cost-effective requirements, providing stable electrical connections.	Found in consumer electronics, medical devices, and general industrial automation applications for Pogo Pins Connectors.
24	4. Housing Plastics	PEEK (Polyether Ether Ketone)	*	Excellent heat resistance, abrasion resistance, chemical stability, and superior electrical insulation properties.	Used in high-temperature and high-performance applications, ensuring long-term stable electrical performance.	Mainly used in aerospace, medical devices, and high-precision industrial automation equipment for Pogo Pins Connectors.
25	5. Housing Plastics	ABS (Acrylonitrile Butadiene Styrene)	*	Good impact strength, surface hardness, and machinability, moderately priced.	Suitable for general industrial and consumer electronics applications, providing stable mechanical and electrical performance.	Common in industrial automation, consumer electronics, and communication devices for Pogo Pins Connectors.

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Why choose us? Our Pogo Pins Connector excels with innovative design and strict quality control, high reliability, and durability. Our custom services cater to unique customer needs, maximizing value and benefits. Choosing Johoty means choosing a dependable partner.

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Products Categories

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6 Pin Connector

7 Pin Connector

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12 Pin Connector

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Pogo Pins Connector, Pitch 2.54, Applications

Smart Wearables：
In smart wearables, our Pogo Pins Connector, Pitch 2.54, provides reliable electrical connections and signal transmission solutions, effectively addressing space constraints in small devices. Our Pogo Pins Connector reduces product size while significantly enhancing connection stability, saving customers at least 20% assembly time.
Medical Devices：
In medical devices, our Pogo Pins Connector ensures reliable data transmission and power management, ensuring stability under high-frequency use. Our solution helps clients reduce equipment maintenance costs and enhance data transmission efficiency, saving over 30% in annual maintenance fees.
Industrial Automation：
In industrial automation, our Pogo Pins Connector is widely used for connections between sensors and control modules, supporting high-frequency data transmission and reliable power supply. Our solution significantly improves production line stability and efficiency, saving over 10% in monthly energy consumption costs.
Smart Home Systems：
In smart home systems, our Pogo Pins Connector connects smart control panels and various sensors, ensuring fast and stable data exchange between devices. Our solution enables plug-and-play functionality, reducing user configuration time and enhancing user experience satisfaction.
Automotive Electronics：
In automotive electronics, our Pogo Pins Connector connects various electronic devices and sensors inside vehicles, such as entertainment systems and driver assistance devices. Our solution enhances connection stability and durability while significantly reducing product failure rates, saving over 15% in annual repair costs.
Military and Aerospace：
In military and aerospace applications, our Pogo Pins Connector connects sensors and control systems in high-frequency and high-strength environments, ensuring stable operation under extreme conditions. Our solutions provide the highest level of security through rigorous reliability testing and certification, saving customers over 25% in equipment maintenance costs annually.
Consumer Electronics：
In consumer electronics, our Pogo Pins Connector is widely used for charging and data transfer interfaces in mobile phones, tablets, and other portable devices. Our solution enhances product design flexibility and functionality while significantly reducing product development cycles, saving over 30% in R&D costs annually.
IoT Devices
In IoT devices, our Pogo Pins Connector connects various smart sensors and interconnected devices, supporting rapid deployment and reliable data transmission. Our solution enhances plug-and-play functionality, significantly improving overall efficiency and scalability of IoT systems, saving over 20% in deployment and maintenance costs annually.

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Advantages of Pogo Pins Connector, Pitch 2.54

1. Exceptional High-Frequency Performance
Our Pogo Pins Connector excels in high-frequency applications, supporting frequencies up to 10 GHz, far exceeding the market standard of 8 GHz. This means our Pogo Pins Connector delivers more stable and reliable performance in demanding frequency environments, ensuring efficient data transmission with minimal loss.

2. Extended Lifespan
After rigorous lifespan testing, our Pogo Pins Connector under normal conditions can surpass 50,000 insertion cycles, significantly exceeding industry standards. This advantage ensures long-term reliability and stability of equipment, reducing maintenance and replacement costs, thereby extending equipment lifespan.

3. Outstanding Current Transmission Capability
Designed to handle high current transmission needs, our Pogo Pins Connector supports currents up to 30A or higher, leading the industry. This provides greater power output capability for various electronic devices and industrial applications, meeting customer demands for high-power transmission.

4. Precise Contact Resistance Control
Our Pogo Pins Connector excels in controlling contact resistance, with an average contact resistance as low as 15 mΩ, well below the industry average. This ensures low energy consumption and stability during data and power transmission, minimizing energy loss and heat generation.

5. High-Precision Mechanical Design
Through precision mechanical design and manufacturing processes, our Pogo Pins Connector achieves high alignment accuracy, with deviation controlled within ±0.02 mm. This ensures stability and reliability during insertion and removal, effectively preventing equipment damage or performance degradation due to alignment issues.

6. Corrosion Resistance and High-Temperature Tolerance
Our Pogo Pins Connector is crafted from special materials and coatings, offering excellent corrosion resistance and high-temperature tolerance. It operates reliably within a wide temperature range from -40°C to +150°C, making it suitable for extreme environments and demanding applications.

7. Stringent Quality Control and Certification
Pogo Pins Connector is certified under the ISO 9001 and complies with RoHS and REACH, ensuring stable quality and environmental compliance. This rigorous quality control system provides customers with confidence and assurance of consistency and traceability.

8. Customization and Flexible Solutions
We provide flexible customization services, tailoring Pogo Pins Connector to meet specific size, shape, current rating, spring force, and functional requirements, including special coatings and packaging. This capability allows us to address diverse and complex application needs, delivering customized solutions to our customers.

FAQ

1. How does you ensure the conductivity of Pogo Pins Connector?
Our Pogo Pins Connector uses high-purity copper or stainless steel with plating thickness meeting or exceeding standard requirements, ensuring excellent conductivity. Test data shows a low contact resistance of 0.015 ohms, far below industry standards, ensuring stability and reliability in high-frequency transmission.

2. How durable is Pogo Pins Connector under frequent plug-in cycles?
Our Pogo Pins Connector undergoes extensive durability testing, with up to 100,000 cycles demonstrating maintained contact performance and structural stability even after 10,000 cycles. The materials and manufacturing processes prevent issues like poor contact or loosening during long-term use.

3. How does Pogo Pins Connector perform in extreme environments?
Our Pogo Pins Connector operates reliably within a temperature range of -40°C to +85°C, with a maximum long-term working temperature of 125°C. Special corrosion protection and sealing designs ensure reliability in high humidity conditions, suitable for demanding environments.

4. What unique features are there in the design of Pogo Pins Connector?
We employ a standard three-piece design optimized for contact layout and spring design, ensuring even contact force distribution and excellent self-cleaning capabilities. We also offer four-piece and five-piece designs for high-current applications, enhancing reliability, stability, and reducing oxidation and wear during plug-in.

5. Can Pogo Pins Connector be customized according to specific requirements?
Yes, Johoty provides flexible customization services, tailoring dimensions, contact impedance, spring force, current rating, shape, plating or composite plating, and packaging based on customer needs. Through direct communication, we deliver tailored solutions promptly.

6. What steps are taken to guarantee the quality of Pogo Pins Connectors?
We strictly adhere to ISO 9001, conducting rigorous testing and inspection on every Pogo Pins Connector before shipment, ensuring they meet high-quality standards. We commit to continuous excellence in production and delivery, providing durable and reliable products and services.

7. How does choosing Johoty’s Pogo Pins Connector affect project cost-effectiveness?
Our products use advanced five-axis CNC or six-axis CNC and beryllium copper or stainless steel materials, optimizing design and production processes to significantly reduce production costs. Clients can save up to $500,000 annually in maintenance and replacement costs, directly enhancing project ROI.

8. How does your Pogo Pins Connector enhance project technical performance?
Our Pogo Pins Connector achieves industry-leading levels in both electrical and mechanical performance. Through optimized contact designs and material selection, we ensure stable signal transmission and reliable mechanical strength, crucial for project stability and longevity.

9. How do you ensure rapid project progress through your production capacity?
With advanced CNC capabilities and an efficient supply chain, we swiftly respond to customer orders and ensure timely delivery. Production cycles can be flexibly adjusted based on customer needs, ensuring project timelines are met, reducing implementation risks.

10. How do you support technical requirements during project installation and commissioning stages?
We provide technical analysis and services during the modeling phase, including product selection, optimization recommendations, and solutions. Clients can contact our CFT technical team for timely professional support, ensuring smooth project progress and successful implementation.