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Short-Pogo-Pins,--L-3.00~3.99-mm,-Eco-friendly-materials
Short Pogo Pins, L 3.00~3.99 mm, Unique design
Short-Pogo-Pins,--L-3.00~3
Short-Pogo-Pins,--L-3.00~3.99-mm,-Precision-Manufacturing
Short-Pogo-Pins,--L-3.00~3.99-mm,-Eco-friendly-materials
Short Pogo Pins, L 3.00~3.99 mm, Unique design
Short-Pogo-Pins,--L-3.00~3
Short-Pogo-Pins,--L-3.00~3.99-mm,-Precision-Manufacturing

Short Pogo Pins, L 3.00~3.99 mm, Best Manufacturing

Short pogo pins, length 3-3.99mm electrical connector pushed by spring pressure, return to the original state to complete a connection cycle. Gold-plated brass achieves high density, durability, reliability, and adaptability. Transfer signal, connect module. Johoty offers perfect customization.

Features:

  • Compact and precision, saving space.
  • Highly durable, anti-corrosion, not easily worn.
  • Reliable and stable contact, anti-interference.
  • Good conductivity, low loss, signal attenuation.
  • Strong adaptability under small contact errors.
  • Fast, reliable connection, avoid poor contact.

Short Pogo Pins, L 3.00~3.99 mm, Description

Product Info:  Micro pogo pins are vertically mounted onto PCB pads, suitable for compact space and low contact pressure, compact and highly stable circuit board designs. Plunger tips can be customized with up to 10 contact shapes.

Features:  Surface installation, withstand high mechanical stress, simplify installation methods. Optimize contact surface, evenly distribute pressure, and achieve precise docking. Compact design, low contact pressure, high reliability, repeatable connections, high precision and elasticity. Low contact resistance, diverse sizes, compatible with PCB, corrosion-resistant and durable.

Solving Problems:  Limited space, poor contact, corrosion, or mechanical fatigue. Manual plugging or more complex assembly. Signal attenuation, current interruption or instability. Wear, aging, or breakage of contact points. Pursuing higher integration and smaller pads. Connection quality is insufficient.

Specifications:  Length 3~3.99mm, barrel diameter 0.68~3.00mm, current 0.3~50.0A, force 15~380gf, stroke 0.3~1.30mm, lifespan <400,000 cycles, -40 ℃~+85℃, resistance ≤150mΩ, plated rhodium, ruthenium, platinum, nickel, palladium, gold, IP67, etc.

Applications:  Electronic testing and development, consumer electronics, industrial automation and control systems, medical equipment, wireless communication equipment, automotive electronics, testing and programming equipment, aerospace and defense

Industries:  Electronic manufacturing and testing, consumer electronics, industrial automation and control, automotive electronics, aerospace and defense, medical equipment, wireless communication and RFID industries

Benefits:  Improve production efficiency and reduce manufacturing costs, enhance reliability and reduce maintenance costs, optimize space utilization and equipment integration, enhance product quality and competitiveness, improve customer satisfaction and product sustainability, optimize design flexibility and engineering support, meet harsh environmental and application requirements, and support green environmental protection.

Micro Pogo Pins, L 3.00~3.99 mm, Datasheet

Parameter Value Range
Pin Type Surface Mount, Flat-Top, Short Pogo Pins
Electrica Rating 0.3A – 50A (Current), 3V – 230V (Voltage)
Contact Resistance < 100 mΩ (typically 20-40 mΩ)
Operating Temperature From -40°C to +85°C, -55°C to +125°C
Spring Force 15gf – 380gf, custom
Contact Plating Gold, nickel, silver, platinum, palladium, rhodium, ruthenium, composite electroplating
Plating Thickness 1µm – 80µm (gold), custom.
Body Material Brass, stainless steel, copper alloy, BeCu, tungsten, titanium, etc.
Pin Length 3mm – 3.99mm (Short Pogo Pins)
Pin Diameter 0.68mm – 3.0mm
Cycle Life 10,000 – 20,000 cycles
Mounting Type Surface Mount (SMT)
Maximum Stroke 0.30mm – 1.30mm
Actuation Type Spring-actuated (Self-aligning)
Environmental Compliance RoHS, REACH, ASTM, L/F, etc.
Storage Condition 15°C to 35°C, Humidity: 30% – 85% RH
Mounting Pad Size 1.5mm – 2.5mm (depending on pin size)
Certification & Standards UL, RoHS Compliant, ISO 9001:2015
Packaging T&R (Tape and Reel), Tray, Bulk, PE bag

Get a Free Quote for Best Short Pogo Pins

Short pogo pins have high precision, stability, and reliability, with a lifespan of up to 200,000 cycles. Save space, easy to install. Excellent durability and high performance. Ideal choice for projects on high efficiency and reliability.

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Short Pogo Pins, L 3.00~3.99 mm, Applications

Wearable devices

 

In SOS, smartwatches, health monitoring devices, flat-bottomed short pogo pins provide stable electrical connections. Due to small size and reliability, they can provide long-lasting functionality within a limited space. Device’s battery charging and data transfer rely on compact connectors. Short pogo pins also improve device’s waterproof and durability and are suitable for sports or extreme conditions.

 

Robotics technology

 

In robot systems, short pogo pins are used for electrical connections between different modules. Their surface mounting design enables robots to achieve compact layouts in limited spaces. The high-frequency connection enable robots to be quickly assembled and disassembled, improving production efficiency. Due to frequent use, durability and reliability of short pogo pins also ensure robot efficient operation.

 

Mobile device charging connection

 

Surface mounted flat-bottomed short pogo pins are used in charging systems for mobile devices. They provide device efficient power transfer, ensure fast charging and stable connections. Compact design, space-saving, and minimum internal space. Support up to 200,000 cycles of plugging and unplugging, ensure long-term use without affecting performance. It is crucial to improve charging efficiency of mobile phones and tablets.

 

Automation equipment

 

In automated production, short pogo pins are used for data and power transfer between different devices. Their durability ensures equipment stability during operation. With flat bottom design, pogo pins can reduce interference during assembly and improve assembly accuracy. Short pogo pins can work well in high-frequency uses and harsh environments, suitable for precision manufacturing and high-speed production.

 

In-car electronic system

 

In modern cars, short pogo pins connect in-car electronic systems. They provide power and data transfer for multiple electronic devices, ensuring stable operation of in-car entertainment systems, navigation, sensors, etc. Through surface mounted design, they can adapt to the layout of narrow spaces inside cars. High durability and vibration resistance for high reliability during vehicle operation.

 

Consumer electronics products

 

Short pogo pins are widely used in consumer electronics, provid reliable power and data connections in gaming consoles, headphones, Bluetooth devices, etc. The compact design of short pogo pins makes device look simpler while ensuring efficiency and stability. Due to connector high durability, these devices can withstand prolonged use, extending product’s lifespan.

 

Medical equipment

 

In medical equipment, short pogo pins provide stable electrical connections for sensors, monitoring instruments, and medical devices. Due to their high reliability and accuracy, pogo pins can ensure equipment continuous operation. The installation method of short pogo pins is simple, easy to replace, repair, and maintain quickly. The compact size enables medical devices to be lightweight and easy to carry, meeting different clinical needs.

 

Unmanned aerial vehicle system

 

In drone systems, short pogo pins can provide reliable electrical connections. It is to ensure fast data and power transfer between batteries, control systems, and sensors. Their compact design is suitable for drones with limited internal space and can withstand high-frequency use and vibration. Through flat bottom design, short pogo pins can reduce interference with other components. In this way, the drone can operate very stably.

 


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Advantages of Short Pogo Pins, L 3.00~3.99 mm

High precision electrical connection

 

Short pogo pins provide high-precision electrical connections, ensuring stable current transmission with each insertion and removal. Accurate manufacturing processes can effectively avoid poor electrical contact and reduce signal loss. Strong electrical performance, supporting high-frequency and long-term use without affecting the effect. Short pogo pins have strong durability and maintain consistent connection quality for a long time. Very suitable for high-end electronic devices that require high reliability.

 

Compact design saves space

 

These short pogo pins have a very compact design that can provide efficient connections in limited space. Their compact size is suitable for various small electronic devices, saving internal space and improving overall design flexibility. Short pogo pins can effectively reduce size and weight of mobile phones, wearable devices, and robots. By surface installation, the space utilization rate has been further improved. The equipment design with high space requirements is crucial.

 

Excellent durability and fatigue resistance

 

Short pogo pins have excellent durability and can withstand over 10,000 insertions and removals, maintaining stable connection. The anti fatigue feature ensures that pogo pins won’t deform or damage during repeated insertion and removal. Short pogo pins maintain high performance under harsh temperature changes, vibrations, etc. This durability greatly improves long-term stability and equipment lifespan. Very suitable for frequent operation, reducing maintenance needs.

 

Efficient thermal management capability

 

Johoty’s short pogo pins are made of high-quality brass or beryllium copper, which has excellent thermal performance and can effectively disperse the heat generated by current. The efficient heat conduction design prevents excessive heat when current passes through, thus avoiding connection failure caused by overheating. Under high load, short pogo pins can also maintain stable connection. Thermal management capability is very important in high-end electronic devices to ensure product efficient operation.

 

High frequency support

 

Short pogo pins can support high-frequency signal transfer and are suitable for electronic devices that require high-speed data exchange. The precise design avoids signal interference and distortion, ensuring stable signal transfer. For high-frequency communication or fast data exchange, pogo pins can provide precise connection. This advantage is important for performance requirements of modern high-end devices, as it ensures smooth equipment operation.

 

Precision surface installation design

 

The surface mounting design of these short pogo pins simplifies the welding process and reduces manufacturing costs. Through precise surface installation, it is possible to connect with the circuit board more efficiently and improve overall electrical performance. Compared to traditional perforated installation methods, surface mounted short pogo pins are more space saving and can improve equipment stability. It is suitable for various compact and complex electronic products, enhancing design flexibility.

 

Strong anti vibration ability

 

The design of short pogo pins has excellent vibration resistance and can maintain reliable connections in high vibration. Their internal structure has been carefully designed to effectively absorb and mitigate vibration effects, avoiding poor contact caused by vibration. For high vibration automotive, robotics, aerospace, etc., pogo pins have very high adaptability. Its anti vibration ensures equipment long-term stability.

 

Advanced Materials and Craftsmanship

 

These short pogo pins are made of premium metal and advanced CNC manufacturing, ensuring high precision and excellent electrical performance of the products. High quality materials enhance connector corrosion resistance and increase their lifespan. Fine processing techniques enable precise matching of each connection point, providing higher stability. For high-end equipment, material and craftsmanship are key to ensuring performance and long-term reliability.

 

FAQ

 

Why choose surface mount short pogo pins instead of throught-hole type?

 

Surface mounted short pogo pins are more compact than throught-hole type and can save more space. They are easy to weld on the surface, minimizing production costs and maximizing assembly efficiency. The surface mounting method makes the connector more stable on the circuit board, reducing poor contact caused by vibration or impact. Due to its high reliability and durability, surface mount pogo pins are suitable for high-frequency and high demand electronic devices. Overall, they provide greater flexibility in modern electronic design.

 

How many times can short pogo pins be plugged and unplugged?

 

Johoty’s short pogo pins are designed to withstand at least 10,000 insertion and extraction. They use special springs with a lifespan of up to 200,000 or even 300,000 cycles. After plugging and unplugging, the contact performance will not decrease. High precision machining ensures stability with each contact, making it less prone to wear or failure. For most consumer electronics and industrial applications, this 10,000 cycles is sufficient. High durability eliminates equipment frequent maintenance, greatly reducing costs.

 

Can short pogo pins work well in high temperatures?

 

The gold-plated tungsten steel used in short pogo pins has excellent high temperature resistance and can withstand high working temperatures. They can operate stably at 125°C or even at 155°C. Specially designed springs can effectively prevent performance degradation caused by thermal expansion. Even at extreme temperatures, pogo pins can maintain reliable electrical connections. They are widely used in automobiles, industrial robots, etc.

 

How do short pogo pins work in humid?

 

Short pogo pins are made of corrosion-resistant metal and coated with gold, palladium, rhodium, ruthenium, etc., which can maintain stability in humid. Even when exposed to damp or slightly corrosive environments, their electrical connections remain reliable. The internal spring and pogo pin structure ensures it’s not prone to rusting or current leakage under humid conditions. Stability in humid is crucial for medical equipment and automotive electronics. High protection enables pogo pins to work stably in harsh for long time.

 

How to ensure good contact between short pogo pins and circuit boards?

 

The design of surface mounted short pogo pins optimizes contact surface with the circuit board to ensure stable electrical connection. The contact part of each pogo pin is processed with high precision to ensure good current transfer. Their springs can adapt to circuit boards of different thicknesses, ensuring continuous and stable pressure. The surface installation method avoids welding errors and further improves contact reliability. Through precise assembly processes, maximize connection quality and minimize poor contact risks.

 

What special shapes of circuit boards can short pogo pins be applied to?

 

These short pogo pins can be customized to accommodate various special shaped circuit boards. Their connection methods are flexible and can accommodate different sizes, shapes, and design requirements. Whether in circular, curved or irregular designs, pogo pins can provide stable connections. Surface mount design can better adapt to irregular layouts and increase design freedom of circuit boards. Johoty’s customized services can meet more complex requirements.

 

Can short pogo pins work properly in high-pressure?

 

Johoty’s short pogo pins can withstand high voltages within a certain range without affecting connection quality. Pogo pins use insulating materials and highly conductive metal pins to ensure stable connections in high voltage. Through precise design, short pogo pins can avoid adverse effects of high voltage on electronic devices. High voltage of power systems and industrial equipment can utilize short pogo pins to ensure safe equipment operation under high voltage. Its good insulation and voltage resistance are very important.

 

Is the installation of short pogo pins complicated?

 

The installation of surface mounted short pogo pins is very simple and doesn’t require complex soldering. Through automated SMT surface mounting, quickly and accurately installing short pogo pins onto circuit boards. After installation, the short pogo pins can automatically connect with the contact points on the circuit board, reducing human errors. Short pogo pins don’t require additional holes or complex connectors, greatly simplifying assembly work. The simple installation method saves time and improves production efficiency.

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