spring loaded connector, Pitch-1.00~2.54,-Compact-design

spring loaded connector, Pitch 1.00~2.54, Easy installation

spring loaded connector, Pitch 1.00~2.54, Ultra-long lifespan

Spring Loaded Connector, 1.00~2.54, Best

Spring loaded connector is based on gold-plated brass and utilizes spring loaded pin to maintain stable signal transfer in high-vibration environments. Ensure high reliability of connections under extreme conditions and achieve high-density connections in limited spaces. It is often used in high-end engineering and complex systems, and cost-effective and efficient mass production. Johoty is a pogo pin expert who solves various complex applications for engineers and procurement specialists.

Features:

High-density multi-pin design saves space.
Spring loading technology, strong anti-vibration.
High temp resistance, fit extreme environments.
Precious metal pogo pin reduce contact resistance.
Accurate, reliable, long-term stable connection.
Easy to install, simplified maintenance operation.

Get A Free Quote

More Selection

Spring Loaded Connector, pitch: 1.00~2.54, Description

Product Info: Spring loaded connector can provide engineers with effective solutions to solve complex problems in high-end applications. Custom 9-598pin, suitable for precision instruments, automation equipment, and high-performance electronics.

Features: 9-598 electrical channels are used for complex signal and power transfer. Automatically adjust contact pressure to adapt to small deviations or uneven surfaces. Accurate contact force adjustment, high current carrying, IP67, IP68 waterproof, magnetic connector. High speed 5-10Hbps, high frequency 5-10GHz.

Solving Problems: High precision & reliability connections, adaptability in complex environments. Sufficient mechanical strength and durability to handle complex electrical contact problems. Innovative solutions enable engineers to gain new ideas and achieve technological breakthroughs when facing challenges.

Specifications: Pins 9~598pcs, pitch 1.00~12.00mm, stroke 0.15~5.00mm, pogo pin length 1.55~30.50mm, plunger diameter ≤3.50mm, shape DIP, SMT, bending, double-ended. Voltage ≤250V, current 0.1~20.0A, force 25~300gf, lifespan ≤200,000 cycles, -40℃~+855℃，resistance ≤50mΩ，IP67, IP68, 5Gbps, EMI, etc.

Applications: Control system, power management system, communication system, satellite equipment, navigation system. Battery pack connection, motor control, power transmission, onboard communication system, intelligent driving system. MR, CT, Cardiac monitoring equipment, surgical robots, vital sign monitoring devices. Robot arms, sensors, drive systems, automated production lines, control systems for industrial robots. Semiconductor testing equipment, integrated circuit packaging, electronic testing instruments, precision manufacturing equipment. Base station equipment, fiber optic communication equipment, data center network equipment, communication signal transfer. Military communication, weapon control systems, unmanned aerial vehicle systems, radar and sensors. High end audio, video equipment, gaming equipment, VR systems, smart home devices. Solar power generation system, wind turbine, energy storage system, power control system.

Industries: Aerospace field, automotive electronics and high-performance electric vehicles, communication and data center equipment, medical equipment. Industrial automation and robotics, military and defense fields, consumer electronics and high-end audio and video equipment. Testing and measuring equipment, semiconductor and precision electronic devices.

Benefits: Improve equipment’s reliability and critical systems’s stability to ensure stable operation in complex and demanding environments. Shorten product development cycle, improve R&D efficiency, and reduce the complexity and engineers’ debugging workload in the design phase. Reduce frequency of equipment failures and maintenance costs, and improve equipment’s long-term usability and maintenance efficiency. Ensure high-quality and stable signal transfer, and enhance performance of data-intensive and precision instruments. Optimize product’s space utilization to make equipment more compact and efficient, and adapt to more complex designs. Improve system’s stability and reliability in high interference, avoiding signal loss or system failures caused by EMI. Meet specific applications and avoid performance compromises caused by universal connectors. Enhance design aesthetics and market appeal of the equipment.

Spring Loaded Connector, pitch: 1.00~2.54, Datasheet

Parameter	Value Range
Number of Pins	2 to 598 Pins, Custom.
Pin Pitch	1.00 ~ 2.54 mm, Custom.
Sizes (L, W, H)	11.80 ~ 84.00 mm (L), 2.00 ~ 72.30 mm (L), 1.55 ~ 14.10 mm (L), Custom
Stroke	0.15 ~ 5.00 mm, Custom.
Pogo Pin Length	1.55 ~ 30.50 mm
Plunger Diameter	≤ 3.50 mm, Custom.
Contact Resistance	≤50 mΩ, Custom.
Rated Current	0.1 ~ 20A, Custom.
Rated Voltage	≤250 V, Custom.
Spring Force	25 ~ 300 gf, Custom
Operating Temperature Range	From – 40°C to +125°C or -55°C to +125°C, up to +250°C, Custom.
Material of Contacts	Gold-plated copper, Brass, Stainless Steel, BeCu, etc.
Contact Plating	Gold, Silver, Palladium, or Nickel-plated, Composite Coating, Custom.
Material of Insulation	Nylon, PBT, PTFE, High-temperature polymers
Vibration Resistance	> 30g.
Shock Resistance	> 50g.
Contact Lifetime	10,000 to 200,000 cycles, Custom.
Seal/Shielding	IP65, IP67, IP68, EMI, Custom.
Connector Type	Through-hole, Surface-mount, Solder-Cup, Double-Ended, Custom.
Environmental Compliance	RoHS, REACH, UL, ASTM, CE, ISO 9001, EMI, etc.
High Speed/Frequency	5G~10G, bps, Hz. Custom.
Package	T&R, Tray, Reel, PE bag bulk, Custom.
Lead Time	2 weeks for prototype samples, 3~4 weeks for mass production.

Get Free Quote of Best Spring Loaded Connector

Johoty’s Spring loaded connector helps engineers solve contact stability and signal transfer issues in complex high-end applications. Its high precision and reliability improve engineers’ work efficiency and effectively reduce the risk of failures. Help customers achieve more precise and efficient solutions.

Get A Free Quote Now

Products Categories

Get A Free Quote

Spring Loaded Connector, pitch: 1.00~2.54, Applications

High speed data transfer system

In high-speed data transfer systems, Johoty’s spring loaded connector has high stability and precise contact methods. It solves the problems of noise and interference in high-speed signal transfer. In the fields of 5G communication and satellite communication, signal stability is highly required, and any small interference can cause data loss or transfer delay. The precise design of this pogo pin connector ensures good contact between each pogo pin. It avoids poor contact or signal attenuation, ensuring error-free and smooth data transfer. This greatly improves system’s reliability and efficiency. When engineers face high-speed applications, they choose Johoty’s pogo pins precisely because of their outstanding performance in challenging environments.

High precision medical equipment

The design of medical equipment requires extremely high precision and reliability, and Johoty’s spring loaded connector fully meets this requirement. In high-precision medical equipment, stable connections directly affect the functionality of the equipment and the safety of patients. MRI machines, CT scanners, life monitors, and Johoty’s pogo pin connector can provide stable and continuous electrical connections. It ensures unobstructed signal transfer of medical equipment during operation. Excellent vibration resistance and durability ensure that the equipment can maintain excellent performance and reduce equipment failures during high-intensity use.

Automatic production line

In automated production lines, equipment’s connection requirements are very complex and diverse. Johoty’s spring loaded connector has strong adaptability and can solve the poor contact of traditional connectors in high-frequency vibration, high temperature. It can stably transmit control signals, and various automation devices can work in coordination, thereby improving production efficiency. Spring-loaded design of pogo pin connector ensures contact stability during long-term use, greatly reducing costs and downtime. For engineers engaged in precision production, this solution helps them improve stability and accuracy of production line.

Electric vehicle charging system

Charging system of electric vehicles is a field that requires extremely high electrical connections. Johoty’s spring loaded connector can effectively avoid poor contact caused by frequent connections or environmental changes. And it can effectively ensure stability and efficiency of charging process. When charging an electric vehicle, fluctuations in voltage and current may cause significant pressure on the connector. Johoty’s pogo pin connector can withstand high currents and ensure good contact. After choosing such high reliability pogo pins, engineers can handle the transfer of high-power currents with confidence. For the electric vehicle industry, this can greatly extend charging system’s lifespan.

Aerospace field

Aerospace industry has strict performance requirements for connectors, and Johoty’s spring loaded connector perfectly solves these challenges. In the communication and navigation systems of aircraft, connectors must have excellent anti-interference and seismic resistance. Johoty’s design can perfectly cope with severe vibrations and temperature fluctuations. Our spring loaded connector can provide clients with stable electrical connections. Aerospace engineers use our pogo pin connector to reduce system failure caused by connector failures. After feedback from some aviation designers, our pogo pins are one of key factors ensuring success.

Industrial Robot Control System

As an important component of manufacturing automation, the stability of control systems is crucial for industrial robots. Johoty’s spring loaded connector effectively avoids unstable connections during high-speed motion through its precise contact design. Our pogo pins can ensure accurate transfer of system signals in high-precision operations or under severe mechanical vibrations. They can ensure the accuracy of robot movements. Engineers can confidently use robots equipped with our pogo pin connector for efficient production in harsh.

Ship electronic system

Electronic systems on ships involve multiple complex communication, navigation, and control modules, which require high stability of connectors. Johoty’s spring loaded connector has excellent corrosion & moisture resistance, and high-frequency stability. It successfully solves poor contact that traditional connectors are prone to in humid and vibrations. During the navigation of ships, the harsh marine environment poses a huge challenge to equipment’s stability. Johoty’s pogo pin connector or pogo pins can ensure continuous and stable operation of ship electronic systems. It is key to ensuring accurate maritime communication and navigation.

High end audio system

In high-end audio systems, the quality of signal transfer directly affects sound quality and performance. Johoty’s spring loaded connector reduces attenuation and distortion that audio signals may encounter by optimizing contact design. For audio engineers, this means audio system can achieve higher sound quality reproduction and transmit clearer and more authentic audio signals. A high-end audio R&D and manufacturing company in Italy has been purchasing Johoty’s pogo pins and mechanical parts for several years. In addition, high durability of pogo pin connector ensures stability during use. It avoids poor contact or signal interference, allowing users to enjoy a purer auditory experience.

More Information

Advantages of Spring Loaded Connector, pitch: 1.00~2.54

High-density connection design improves space utilization

The high-density design of spring loaded connectors allows for more connections to be achieved in limited spaces. For engineers who need to save space, it is possible to achieve more functions on small-sized circuit boards. This undoubtedly improves the flexibility of design and system integration. This pogo pin connector can provide reliable power transfer in small spaces. It can also minimize physical space occupied and ensure more compact device design.

High anti-vibration capability ensures reliable connection

Unique structure our spring loaded connector enables it to maintain stable connection in vibration or impact. In high-intensity mechanical equipment or automotive fields, pogo pins can effectively resist external environmental interference. It can ensure stable operation without interrupting current due to external changes. Our pogo pin connector ensures device’s normal operation and long-term use.

Automatic docking function reduces manual errors

After configuring magnets, the spring loaded connector can automatically dock to avoid poor connection caused by manual operation. In engineering applications that require frequent plugging or multiple connections, automatic docking can greatly reduce the risks during operation process. In equipment maintenance with high frequency, it facilitates engineers to improve work efficiency. At the same time, it can reduce misoperation and improve overall productivity.

Adjustable pressure design improves connection quality

Spring loaded connector is equipped with adjustable pressure designs, ensuring connection quality in different usage. Engineers can adjust pressure of pogo pin connectors according to actual needs when dealing with different currents or signal transfers. This can ensure stable current and avoid equipment failure. This flexibility provides great convenience for complex circuit design.

Super durability to cope with harsh environments

In harsh, spring loaded connector often demonstrates excellent durability. Under extremely high, low temperature, humid, or corrosive gas conditions, this pogo pin connector can ensure connection doesn’t become loose or damaged. Faced with complex and ever-changing work environment, this high endurance characteristic can demonstrate a strong advantage. It can ensure that engineers’ designs can maintain long-term stability and high efficiency in any environment.

Precise contact design enhances electrical performance

Johoty always meticulously designs every contact of spring loaded connector. In this way, it can ensure stable electrical performance while transferring high current. During high-demand electrical transfer tasks, this design enables pogo pin connector to provide the lowest contact resistance. It can also maintain stable electrical performance during frequent use, avoiding power loss or signal interference.

Multiple specifications flexibly adapt to different needs

Our spring loaded connector comes in various specifications, sizes, function to fully meet engineers’ various expectitations. From precision electronic devices to large industrial machinery, Johoty always provides suitable pogo pin connectors. This flexible adaptation helps engineers easily tackle challenges of different projects. At the same time, it ensures efficient and reliable connections among various devices, equipment and systems.

Quick plug and unplug design saves time and cost

The quick plug and unplug of spring loaded connector make installation and maintenance more convenient. Engineers can connect or disconnect without tools or excessive manual operation. This greatly saves time and labor costs. In emergency repairs or equipment upgrades, it is possible to quickly complete connections and solve problems more efficiently. This is a practical advantage that engineers often pursue.

FAQ

Can you explain working principle of spring loaded connector?

Spring loaded connector utilizes spring pressure to keep stable connection and reduce contact resistance. It has one or two springs built into pogo pin connector to ensure tight contact between pogo pins and socket. In this way, it can adapt to different insertion and extraction forces, enhancing durability and reliability. Under vibration or frequent contacts, its connection quality won’t be affected, and it can often use in high-end engineering.

What is maximum current of spring loaded connector?

Maximum current of spring loaded connector depends on our designs and materials, the standard can withstand up to 5A. Specially designed pogo pin connector can often withstand 10A or even 50A. Its spring and conductor contact design can effectively conduct current. At the same time, it can maintain stability and low contact resistance. When selecting reasonably, ensuring current load doesn’t exceed the range, it’s to ensure long-term stability of pogo pins.

How to choose appropriate number and arrangement of pogo pins?

The number and arrangement of pogo pins should be selected according to customer’s circuit designs. Multiple pogo pins allows for more functions to be implemented simultaneously. The arrangement method should consider spatial layout, signal transfer, and engineer’s operating habits. Correct spring loaded connector can optimize space utilization and ensure efficient transfer of signals and currents.

Why is spring-loaded connector suitable for complex environments?

Spring loaded connector can work stably in complex vibrations, underwater, temperature changes, EMI, and mechanical pressures. It has strong adaptability and can ensure continuous and stable contact under harsh external conditions. This pogo pin connector fits aerospace, automation equipment, high demand engineering applications.

How to ensure contact stability of spring loaded connector?

The contact stability mainly depends on designs and spring material to ensure good contact. The precision spring pressure of the spring loaded connector can prevent poor contact or looseness. It can maintain low contact resistance, ensuring equipment’s long-term stability. Your regular inspection and maintenance can also improve its long-term stability.

What is anti-interference of spring loaded connector?

Becuase the springs ensure good contact and conductivity, and super low resistance, spring loaded connector have certain anti-interference capabilities. By precise pogo pin arrangement and conductive paths, it can reduce signal interference. In high-speed signal transfer, this pogo pin connector performs exceptionally well. Many Johoty’s clients are from high-frequency communication and sensitive electronic devices, we always receive clients possitive feedback.

How do ensure performance of spring loaded connector in high temperatures?

The spring and contact materials of spring loaded connector should be perfect from strong high-temperature resistance. In this way, it can maintain normal function in high temperatures. By optimizing materials and design, this pogo pin can maintain stable electrical connections at extreme temperatures. With this characteristic, engineers in industrial equipment and automotive electronics often contact CFT team for pogo pins.

How to optimize space utilization of spring loaded connector?

Johoty often achieves spatial optimization of spring loaded connector through reasonable pogo pin arrangement and compact design. Choosing appropriate number and layout of pogo pins based on device’s size and functional requirements is crucial. This can avoid redundant connections and improve space utilization efficiency. Through design flexibility, spring loaded connector is sure to achieve more functionality within limited space.

E-mail Address