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Spring Pogo Pins, L 6.00-6.99 mm, consistent contact force
Spring Pogo Pins, L 6.00-6.99 mm, Precise manufacturing
Spring Pogo Pins, L 6.00-6.99 mm, Easy installation
Spring Pogo Pins, L 6.00-6.99 mm, Low contact resistance
Spring Pogo Pins, L 6.00-6.99 mm, consistent contact force
Spring Pogo Pins, L 6.00-6.99 mm, Precise manufacturing
Spring Pogo Pins, L 6.00-6.99 mm, Easy installation
Spring Pogo Pins, L 6.00-6.99 mm, Low contact resistance

Spring Pogo Pins, L: 6.00-6.99, Best Manufacturing

Spring pogo pins are embedded with springs, tail pins are soldered to PCB through holes, provide high-precision connection for efficient transfer of current and signals. Gold-plated beryllium copper, stable installation, flexible circuit layout, and reliable electrical connections. Johoty offers cost-effective customization.

Features:

  • High conductivity, low contact resistance.
  • High reliability, durability, cost-effectiveness.
  • Multiple specs to meet different needs.
  • Environmental and compliance certification.
  • High temperature and corrosion resistance.
  • Flexible and Highly customized solutions.

Spring Pogo Pins, L 6.00-6.99 mm, Description

Product Info:  Spring pogo pins are fixed by soldering tail pins through PCB. Improve connection mechanical strength or enhance its conductivity. The spring achieves good contact pressure and has reliable mechanical installation and dynamic connection capabilities.

Features:  PCB hole installation and welding, customized to fit multi-layer circuit boards, with stable electrical performance. Reliable electrical connections under size errors or vibrations, available in both light touch and high-pressure types. Low contact impedance reduces signal noise or interference. Prevent oxidation, fatigue resistance, high conductivity. Used for function tests, battery charging, signal transfer.

Solving Problems:  Stability issues of mechanical connections, poor contact & signal transfer stability, durability of high-frequency connection, assembly complexity & manufacturing reliability, connections in dynamic or harsh conditions, high-precision tests and signal transfer, modular and customized connections, and dual requirements for power & signal transfer.

Specifications:  Length 6~6.99mm, barrel diameter 0.58~4.50mm, current 0.2~6.5A, force 15~140gf, stroke 0.35~3.20mm, lifespan <300,000 cycles, resistance ≥15mΩ,- 55℃~+125℃,flat head,round, sharp, brass, BeCu, stainless steel, plated gold, nickel, IP67, etc.

Applications:  Battery charging & power connection, high-speed signal transfer, wearable medical devices, in vitro diagnostic equipment, monitoring instruments, automotive electronics, consumer electronics & smart devices, connection between spacecraft modules, industrial automation & robots, high reliability connectors in military equipment, new energy, testing & measurement equipment.

Industries:  Consumer electronics industry, communication & data transmission, automotive, medical equipment, home smart devices, industrial automation, new energy, aerospace & military industries, testing & measurement, semiconductor & electronic manufacturing
.Benefits:  Reduce downtime caused by device connectivity failures, enhance end product user experience & brand reputation. Reduce maintenance costs & enhance product overall economy. Shorten product development cycle & production time, improve assembly efficiency, reduce process defects. Provide higher quality signal & power connections to meet high-performance equipment needs, enhance product competitiveness in high-tech market. Meet the needs of different end markets and applications, without changing product types, provide wide product adaptation possibilities, improve supply chain efficiency. Reduce long-term costs through durability and low maintenance requirements, optimize inventory management, and minimize redundant reserves. Assist customers in designing more reliable, precise, high-performance end products, improve end-user satisfaction, enhance market competitiveness. Provide differentiated connectivity solutions to enhance competitive advantage of customers’ products in market, promote clients’ positioning in high-end market.

Spring Pogo Pins, L 6.00-6.99 mm, Datasheet

Parameter Value Range
Pin Length (L) 6.0 mm – 6.99 mm
Working Stroke (S) 0.35 mm – 3.2 mm, custom.
Spring Force (F) 15gf – 140gf, custom.
Full Stroke Force (F_max) 15gf – 140gf, custom.
Plunger Diameter (d) 0.3 mm – 2.58 mm, custom.
Barrel Diameter (D) 0.58 mm – 4.5 mm, custom.
Durability (Cycles) 10,000 – 300,000 cycles
Contact Resistance (R) 15 mΩ – 100 mΩ, custom.
Current Rating (I) 0.2 A – 6.5 A, custom.
Voltage Withstanding 3.3 V – 48 V, custom.
Plunger Material Brass, BeCu (Beryllium Copper), Stainless Steel, custom.
Barrel Material Brass,  Phosphor Bronze, BeCu, Stainless Steel, custom.
Spring Material Stainless Steel, Music Wire
Plating (Tip/Barrel) Gold, silver, nickel, palladium, platinum, rhodium, ruthenium, composite coating
Through-Hole Size 0.8 mm – 2.5 mm, custom.
Retention Force (PCB) 1.0 N – 5.0 N
Operating Temperature -40°C to 125°C
Storage Temperature -55°C to 150°C
Humidity Resistance 10%~90% RH, 85°C (test conditions)
Corrosion Resistance 24 – 96 hours
Tip Shape Pointed, flat, concave, crown, star, cup, custom.
Alignment Tolerance ±0.1 mm – ±0.3 mm
Quantity per Reel/Tray 100 – 10,000 units
Compliance RoHS, REACH, ASTM, etc.

Get a Free Quote for Spring Pogo Pins

Spring pogo pins offer high precision and stability, precise electrical contact, high-frequency use, high performance, long lifespan. Clients’ preferred choice for efficient and reliable connections.

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Spring Pogo Pins, L 6.00-6.99 mm, Applications

Smart Watch Charging Interface

 

Smartwatch’s charging interface often uses spring pogo pins. They ensure a secure connection, support long-term stable power transfer, and are durable and pressure resistant. Due to smartwatches’ exquisite and compact designs, the small size of spring pogo pins is suitable for limited space. At the same time, they can also adapt to various angles and slight displacements during daily wear, ensuring reliable charging. Finally, this structure also facilitates waterproof design and improves clients’ product lifespan.

 

Medical Equipment Signal Transmission

 

Stable signal transfer is required in medical equipment, and spring pogo pins provide a reliable solution with low contact resistance. They can be used for surgical equipment, monitors, etc. to ensure fast signal transfer. Plunger elastic design can cope with equipment vibration or small displacement. In addition, the durability of spring pogo pins can maintain stable performance under high-frequency operation, while is easy to clean and maintain.

 

Wearable Device Data Interface

 

The data interface of wearable devices utilizes spring pogo pins to achieve fast connection, meeting user needs for frequent daily operations. They are adaptable to device designs of different shapes, supporting compact and personalized appearances. The interface is flexibly connected through spring pogo pins, providing seismic performance and suitable for sports environments. In addition, long service life is suitable for high-frequency uses of wearable devices.

 

Electric Vehicle Battery Connection Module

 

Electric vehicle battery module requires stable current connection, and spring pogo pins provide an efficient conduction solution. They can adapt to various battery arrangement, ensure seamless contact between modules. Spring pogo pins can also reduce vabration impact on battery connections, while improving the convenience of installation and disassembly. This connection method can also enhance battery system safety and reduce contact risks.

 

Consumer Electronics Base Connection

 

Consumer electronics, such as wireless headphone bases often use spring pogo pins to connect charging and data functions. They provide stable contact points, allow the device to establish a connection immediately when placed on the base. Plunger’s elastic design can adapt to repeated connection while maintaining stability. The compact structure adapts to the aesthetics and base space limitations, and the wear-resistant design extends equipment life cycles.

 

Interface of Car Navigation System

 

Small and durable interfaces are required in car navigation systems, and spring pogo pins have become engineers’ preferred choice. They provide seismic performance and maintain stable connections during vehicle operation. Its precise design makes the data and power connections of the navigation system efficient and reliable. Spring pogo pins can also simplify interface maintenance and ensure long-term stability.

 

Modular Connection of Robots

 

In robot modular designs, spring pogo pins can quickly achieve efficient connections between components. They support flexible disassembly and assembly, facilitating the expansion of robot functions. Plunger design adapts to module position errors and maintains high-quality connections. Spring pogo pins have strong wear resistance and are suitable for complex environments for long-term operation. In addition, they can optimize robot internal spatial layout.

 

Smart Home Control Devices

 

Smart home control devices achieve efficient power supply and signal transfer through spring pogo pins. Their compact design meets compact needs of home devices, and the connection method is convenient for daily installation. Spring pogo pins connections have anti-interference to ensure clear signal transfer. Durable structure suitable for high-frequency uses, support diverse appearance designs of devices.

 

More Information

Advantages of Spring Pogo Pins, L 6.00-6.99 mm

 

Highly Precise Contact Reliability

 

Spring pogo pins are designed with precision to maintain excellent contact during high-frequency use, avoiding poor contact caused by prolonged use. Optimization of spring plunger tip design to ensure stable connection between different devices. Strong anti-vibration maintains stable connections in dynamic environments. Plug and play, reducing wear and tear during insertion and removal. The through-hole design enhances signal transfer accuracy and meets complex circuit requirements.

Optimized Spring Durability

 

Springs made of high-end music steel have excellent elastic recovery ability and aren’t easily deformed after long-term use. The lifespan can reach 200,000 or more compression cycles, meets high-frequency requirements. The spring tension has been rigorously designed to adapt to various usage. Spring pogo pins can withstand various compression depths with flexibility and applicability. Special processes ensure springs maintain good performance in harsh.

Outstanding Current Conduction Performance

 

The precise through-hole design ensures efficient current conduction and reduces transfer losses. Using high-quality conductive materials significantly improves conductivity. The plunger surface has been professionally treated to reduce contact resistance. Spring pogo pins have short and precise conductive paths, improving signal transfer efficiency. Optimized plunger and through-hole coordination achieve low interference and high-purity current conduction.

Adaptive Multi Angle Connection

 

Spring pogo pins can be flexibly adjusted at multiple angles to adapt to complex connection angles. The through-hole structure supports offset alignment, improving assembly flexibility. The plunger design meets various device interface and has strong universality. Multi angle compression is stable, and there is no need to worry about contact problems caused by offset. Easy and fast installation, reducing the difficulty of use.

High Strength Wear Resistance

 

Choose wear-resistant surface materials for extending their lifespan. The plunger has a special coating that significantly reduces surface friction. Sustainable response to high-frequency plugging without affecting performance. Spring pogo pins can enhance mechanical strength and reduce fracture risks. Excellent anti-corrosion, oxidation resistance and keeping highly stable performance in various environments.

Lean Size and Space Design

 

Spring pogo pins are compact and suitable for miniaturized devices. Precise optimization of pluger diameter and length ensures minimal space occupation. High matching degree of through holes improves overall assembly efficiency. Multiple sizes and specifications are available to meet different devices needs. The design is simple yet powerful, enhances overall product experience.

Excellent Resistance to Vibration and Impact

 

The combined design of the plunger and spring effectively absorbs external impact forces. Spring pogo pins contact surface optimization reduces signal interruption caused by vibration. Strong impact resistance, suitable for harsh environments. The through-hole reinforcement enhances overall structural stability. Keep high reliability in dynamic operation.

Excellent Long-term Reliability

 

Material selection focuses on long-term stability and isn’t prone to fatigue or failure. Rigorous design ensures that performance doesn’t deteriorate after long-term use. Precise combination of plunger and spring prevents wear and tear from causing failure. The through-hole connection is stable and meets long-term connections. Spring pogo pins have excellent resistance to environmental changes for various applications.

 

FAQ

 

What are Spring Pogo Pins?

 

Spring pogo pins are electronic connectors for electrical connections between circuit boards and devices. It is composed of springs and metal plunger, inserted into through holes of circuit board. The spring function is to ensure good contact between pogo pin and circuit board, providing a stable electrical connection. It has higher reliability and durability than traditional connectors, withstands multiple insertions and removals. Compared to other types of connectors, pogo pins have a simple structure, lower cost, and high cost-effectiveness.

 

How do Spring Pogo Pins work?

 

Spring pogo pins adjust the contact between pogo pins and the circuit board through built-in springs. When inserting circuit board, the spring compresses and maintains a certain pressure to ensure stable electrical contact. If there is poor contact, the spring will automatically adjust to ensure a stable connection. Compared to regular connectors, spring loaded pins can withstand more insertions and removals, adapting to different contact conditions. It can effectively reduce the risk of poor contact, ensure reliable connection, reduce maintenance costs.

 

What are Spring Pogo Pins Applications?

 

Through hole spring pogo pins are used in electronic devices, SOS, industrial automation, small smart devices, consumer electronics, testing equipment. They are used for connecting circuit boards for fast plugging and unplugging. Pogo pins are used as testing tools and temporary connectors in automated production lines. They are also commonly used to connect consumer electronic products, smartphones, cameras, televisions, etc. Due to its affordable price, many designers and engineers choose Johoty’s spring pogo pins to save costs and improve production efficiency.

 

What is Difference Between Spring Pogo Pins and Traditional Connectors?

 

Compared with traditional connectors, the biggest feature of spring pogo pins is the built-in spring that can automatically adjust the contact pressure to ensure stable connection. Traditional connectors rely on physical contact and are prone to poor contact or wear issues. The spring plunger can adapt to different contact surfaces, reduces faults or poor contact. Spring pogo pins are more durable and have longer lifespan in use. Its simple design reduces production costs while providing higher connection accuracy.

 

How to Choose Spring Pogo Pins?

 

When selecting through-hole spring pogo pins, better to choose appropriate model based on circuit board sizes, pogo pin length and diameter. The spring hardness is also very important, too hard or too soft can affect electrical connection quality. We also need to consider temperature, humidity, and electrical load to ensure suitable material and specifications. High quality pogo pins can provide stable electrical connections and reduce maintenance costs. When choosing, considering Johoty is also an important competitive advantage.

 

What are Competition of Spring Pogo Pins?

 

Spring pogo pins have several significant competitive advantages. Firstly, it has high cost-effectiveness, simple production process, and low material cost. Secondly, the design of Spring pogo pins allows it to withstand frequent connection, with strong durability and reduced replacement frequency. Thirdly, the spring can automatically adjust their contact, ensuring stability during use. Fourth, Spring pogo pins can also provide stable connections and save space with limited space. Finally, Johoty’s precise manufacturing process enables it to provide high-precision electrical connections.

 

How can Spring Pogo Pins Improve Connection Stability?

 

Through spring adaptive mechanism, through-hole spring pogo pins improve electrical connection stability. The spring can automatically adjust in case of poor contact and maintain stable pressure. Compared to traditional connectors, Spring pogo pins have stronger plug-in performance and can maintain contact quality. The spring compression ensure connection reliability and minimize contact wear risk. High precision manufacturing ensures the consistency and stability of spring pogo pins in various environments.

 

How to Extend Lifespan of Spring Pogo Pins?

 

In order to extend the lifespan of Spring pogo pins, avoid excessive use and frequent plugging and unplugging first. Keep the contact surface between plunger and the circuit board clean to avoid dust and oil stains affecting the connection quality. Secondly, regularly check spring elasticity to avoid performance degradation caused by long-term compression. When using, avoid overloading and ensure working voltage and current are in spec. Finally, choosing high-quality and competitively branded, Johoty’s spring pogo pins can greatly improve their lifespan and performance stability.

 

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