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Surface Mount Pogo Pins, L4.00~4.99 mm, wear resistance
Surface Mount Pogo Pins, L4.00~4.99 mm, Low voltage drop
Surface Mount Pogo Pins, L4.00~4.99 mm, Excellent conductivity
Surface Mount Pogo Pins, L4.00~4.99 mm, High-precision
Surface Mount Pogo Pins, L4.00~4.99 mm, wear resistance
Surface Mount Pogo Pins, L4.00~4.99 mm, Low voltage drop
Surface Mount Pogo Pins, L4.00~4.99 mm, Excellent conductivity
Surface Mount Pogo Pins, L4.00~4.99 mm, High-precision

Surface Mount Pogo Pins, 4~4.99, Best Conductivity

Surface mount pogo pins are soldered onto PCB in automated SMT equipment, with high assembly density, low production costs, and strong vibration resistance. Gold plated brass with various customizable shapes. Johoty offers the best quote and highest quality.

Features:

  • High reliability and durability.
  • Miniaturization and high precision.
  • Adapt to SMT automated production.
  • Low contact resistance, high conductivity.
  • Environmental protection and safety.
  • Customization and flexibility.

Surface Mount Pogo Pins, L 4.00~4.99 mm, Description

Product Info:  Surface mount pogo pins are soldered flat to PCB pads, achieve high-frequency and reliable connections through spring compression. Suitable for SMT automated surface mounting, meet high-density and performance in medical, consumer electronics, etc.

Features:  Flat bottom design, automatic SMT based on T&R package, compact & high-density design。 Spring compression mechanism, superior conductivity & corrosion resistance。 High-frequency & high-speed performance, high temperature & Vibration Resistance. Protective features, IP67, IP68, compliance with RoHS, REACH, ASTM, etc.

Solving Problems:  Signal attenuation, noise interference, or unstable contact can lead to data transmission errors and system performance degradation. The stability of frequent plugging and unplugging connections and the demand for high-density PCB wiring. The efficiency issues of automated production, temperature changes, and environmental adaptability. Poor contact caused by oxidation, pollution or wear, signal loss or equipment failure in high-frequency or high-power applications. Customized dimensions, contact force, temperature resistance, etc. that cannot be met by standard connectors.

Specifications:  Length 4~4.99mm, barrel diameter 0.3~4.00mm, current 0.1~10.0A, force 15~370gf, stroke 0.3~1.50mm, lifespan ≤200,000 cycles, -55 ℃~+125℃,resistance ≤150mΩ, plated rhodium, palladium, silver, ruthenium,platinum, gold, nickel, IP67, etc.

Applications:  Smart watches, fitness trackers, Bluetooth earphones. Wireless communication devices, satellite communication terminals EV, BMS, Car navigation and sensors. Wearable health monitoring devices, ECG, Medical sensors and convenient detection instruments. Testing instruments, automated production lines, robots. Satellite communication equipment, flight control system. Drones, radar systems, military communication systems.

Industries:  Consumer electronics, automotive electronics, aerospace, medical equipment industry, military and defense, industrial automation and testing equipment industry, etc.

Benefits:  Enhance your product reliability and your design flexibility. Reduce costs, maximize production efficiency and user experience of your equipment. Enhance your products’ market competitiveness, support rapid R&D and launch. Reduce waste and resource wastage, comply with RoHS and REACH.

Surface Mount Pogo Pins, L 4.00~4.99 mm Datasheet

Parameter Value Range
Plunger/Barrel Material Brass, Phosphor Bronze, Stainless Steel, Beryllium Copper, Tellurium Copper, Tungsten Steel, etc.
Plunger/Barrel Plating Gold (1–80 µin), Composite Electroplating, Custom.
Pogo Pin Type Spring-loaded, Flat bottom, SMT pogo pins
Operating Temperature -40°C to +125°C
Contact Resistance ≤150mΩ, Custom.
Current Rating 0.1~10.0A, (depends on size and plating)
Maximum Voltage 3.3V to 270V DC/AC, Custom.
Stroke Length 0.3~1.50mm, Custom.
Force at Compression 15~370gf (depending on size)
Spring Material Stainless Steel, Music Steel, Beryllium Copper, Custom.
Size (Pitch) 1.0mm, 1.27mm, 2.00mm, 2.50mm, 2.54mm, 5.00mm, Custom.
Mounting Style Surface Mount (SMT), SMD
Shock Resistance 1,000g, 6ms (depends on model)
Vibration Resistance 10g, 10–2000 Hz (depends on model)
Durability (Cycles) 10,000 to 300,000 cycles (depends on design)
Size (Length) 4mm to 4.99mm (depending on the model)
Finishing Gold, nickel, rhodium, palladium, composite plating, silver, ruthenium, platinum, and custom.
Environments RoHS, REACH, UL, ASTM, etc.
Package PE Bag, T&R, Tray, Custom.

Get Free Quote for Surface Mount Pogo Pins

Johoty’s surface mount pogo pins are made with CNC manufacturing, strong durability, high-frequency connections, strong stability, space-saving, and easy installation. Johoty helps customers achieve more efficient and stable product development by reducing costs and improving equipment performance.

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Surface Mount Pogo Pins, L 4.00~4.99 mm, Applications

Wireless charging for mobile phones

 

Wireless charging of mobile phones requires stable current transfer, and surface mount pogo pins provide reliable connections to ensure safe battery charging. They can quickly connect with phone’s internal circuitry through a wireless charging pad, improving charging efficiency and avoiding power outages. Flat bottom design can save space and reduce internal components occupation. The durable pogo pins ensure a stable connection after multiple charges. Reducing the wear and tear of traditional charging interfaces and extending phones’ lifespan.

 

Smart home devices

 

Smart lighting fixtures, thermostats, door locks, etc. often require wireless connections and power transfer. Surface mount pogo pins are perfectly adapted to various devices to stably transfer power and data. They have small sizes and minimum PCB space, easy to integrate. Through reliable contact, avoid poor contact and ensure that smart devices can work for a long time. Strong durability can withstand multiple connections and is not easily aged. Optimize home devices’ stability for better user experience.

 

Automotive Electronics

 

Surface mount pogo pins are used in automotive electronic systems for wireless charging, navigation systems, and electronic control modules. They provide stable power connections to prevent poor contact. It can reduce space requirements of traditional connectors and simplify designs. It can work stably with high durability in vibration and high temperature. Efficient current transfer helps automotive electronic devices respond faster, improving driving experience and safety.

 

Medical equipment

 

Medical blood glucose meters, electrocardiogram monitors, etc, always require high-precision connections. Surface mount pogo pins can ensure long-term effective data transfer and a stable safe power supply. Their compact design can help make devices lighter and improve convenience. With reliable electrical contact, they can guarantee medical equipment accuracy, avoid data errors caused by contact issues. High durability ensures that the device will not experience connection issues, increasing its lifespan. Ensure medical equipment is normal at each critical moment for patient safety.

 

Wearable devices

 

Wearable devices, smartwatches and fitness trackers require fast and stable data and power connections. Surface mount pogo pins can provide efficient current transfer, ensure stable operation during charging and data exchange. Its compact design is suitable for devices with limited space. By reliable contact, can extend device service life and reduce poor contact. Their durability enables wearable devices to withstand frequent usage, ensure long-term reliability.

 

Electronic measuring instruments

 

In electronic measuring instruments, surface mount pogo pins help connect circuits, ensuring accurate current transfer and signal stability. These pogo pins can provide high-quality connections and prevent measurement data deviation. Its compact design adapts to devices of different sizes, saving space.After long-term use, it can improve reliability and maintain stable contact. Their high durability can support instrument long-term operation, avoiding frequent maintenance and replacement.

 

UAV battery connection

 

The connection between drone battery and host requires a stable power supply. Surface mount pogo pins play crucial roles in this process. They ensure stable connection between battery and drone through reliable electrical contact, avoiding power outages midway. The compact design can be integrated into UAV body with limited space. Due to its strong durability, it can work stably in high vibration. After long-term use, it can improve drone flight stability, maintain efficient current transfer.

 

Game console and accessories

 

The connection between game consoles and accessories requires high stability. Surface mount pogo pins can ensure fast data and power transfer. They are compact and reliable, avoiding slot wear on the host and accessories for longer service life. Durable pogo pins can withstand frequent connection, reduce damage risk. Improve game operation response speed and provide a smooth experience through more stable connections. Its design helps save space inside the host, optimize appearance and functionality.

 


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Advantages of Surface Mount Pogo Pins, L 4.00~4.99 mm

 

High density connection

 

Surface mount pogo pins can provide multiple contacts within a limited space, support more electrical connections. Its design enables high-quality signal transfer in a small area. Ensure the stability of high-frequency signals through precise material selection. Each pogo pin passes rigorous performance optimization. Suitable for high-end devices, ensuring precise and stable connection.

 

Automated assembly support

 

The design of surface mount pogo pins is suitable for automated assembly and can improve production efficiency. SMT technology simplifies assembly process and reduces manual intervention. You don’t need complex steps or additional tools during assembly. This advantage can greatly shorten production cycle. Automated support means that products can meet market demand in short time.

 

high reliability

 

The surface mount pogo pins are made of the best brass to ensure stability during use. It has strong durability and isn’t easily affected by external environments. Each connection point can withstand frequent operations. High reliability makes it very popular in both industrial and consumer electronics. Under extreme conditions, surface mount pogo pins can also maintain excellent performance.

 

Miniaturization design

 

Surface mount pogo pins have an extremely compact size, making them suitable for devices with limited space. The miniaturization design reduces the occupied space, making the entire product design more compact. Despite its small size, surface mount pogo pins offer no compromise on functionality and performance. Provide support for high-precision equipment to ensure that compact devices still have efficient electrical connections. Miniaturization saves space and reduces overall production costs.

 

Accurate positioning

 

Surface mount pogo pins provide extremely precise positioning, ensuring the fit between the connection points and the circuit board. Accurate spring force design ensures stable contact during insertion and removal. Each pogo pin undergoes strict precision testing. Ensuring consistency throughout frequent connection. Accurate positioning is crucial for equipment that requires high-precision electrical connections.

 

High anti-interference ability

 

Special metal materials and precision craftsmanship used in pogo pins help improve their anti-interference. Even in high frequency, high temperature, or EMI, it can maintain stable operation. The enhanced electrical contact reduces signal attenuation. The anti-interference makes pogo pins suitable for communication devices and high-end electronic products. Surface mount pogo pins can effectively avoid impact of external EMI on device performance.

 

Simple maintenance

 

The design of surface mount pogo pins focuses on simplifying maintenance. They have long lifes cycles with minimum maintenance. Even under high-frequency use, the loss is minimal. The replaceability makes repair and replacement more convenient and efficient. This saves customers maintenance costs and time, and improves overall production efficiency.

 

Strong adaptability

 

Surface mount pogo pins have strong adaptability for various types of devices. Whether it’s consumer electronics, smart SOS, automotive electronics, robots, or medical devices, they can all provide ideal electrical connections. They support different temperatures and environments. Adapt to special needs of different devices through flexible design. The strong adaptability makes surface mount pogo pins a universal solution across multiple industries.

 

FAQ:

 

What is spring force of surface mount pogo pins?

 

The spring force of surface mount pogo pins is very precise and will be adjusted according to design requirements. The spring force is from 15gf to 10,000gf, It can provide sufficient pressure to ensure connection stability. Pogo pin spring force of different models may vary, ensuring good contact during each insertion and removal. Excessive spring force can cause difficulty in insertion and removal, while insufficient force may not guarantee a stable connection. Johoty’s R&D engineers will optimize according to actual needs to balance stability and ease of operation.

 

How to choose appropriate surface mount pogo pins size?

 

When choosing appropriate size, you need to consider space and connection requirements of youe circuit board. Excessive size may take up too much space, leading to unreasonable circuit design. If the size is too small, electrical contact will be insufficient. Usually, designers choose pogo pin size based on product’s functionality, expected use frequency, and electrical connection requirements. It is also necessary to consider overall equipment structure and special requirements on usage environment.

What is lifespan of surface mount pogo pins?

 

The working life of surface mount pogo pins is usually closely related to usage frequency and conditions. Generally speaking, high-quality pogo pins can achieve ≥10,000 cycles. High quality metal materials and precise spring design can effectively meet this target, and, with Johoty’s special designs, it can achieve up to 200,000 cycles or more. The temperature, humidity, and frequent uses can all affect their lifespan. Usually, Johoty’s R&D engineers always estimate life cycles based on actual applications to ensure their long-term reliability.

What is temperature of surface mount pogo pins?

 

The temperature of surface mount pogo pins ranges from -40℃ to+125℃, depending on material selection and design requirements. Excessive or insufficient temperature can affect spring force and contact effect, and may even lead to connection failure. In order to cope with different environments, pogo pins uses high-temperature resistant materials to ensure stable operation under extreme temperatures. During design, selecting appropriate temperature resistance level based on actual applications.

How to ensure contact performance of surface mount pogo pins?

 

Contact performance of pogo pins is determined by precise materials and structural design. The springs and contact points inside each pogo pin are rigorously optimized to ensure stable contact. High quality metal materials and coatings can reduce contact resistance and ensure good conductivity. The design of contact points also takes into account frequent docking to maintain reliable electrical connections during long-tie use. The overall design precision makes pogo pins run well in high-precision equipment.

Can surface mount pogo pins be used for high-frequency signal transfer?

 

Yes, pogo pins can transfer high-frequency signals. Johoty R&D always think about their stability of signal transfer and low resistance for high-speed data transfer. In high-frequency devices, precise contact force and low contact resistance of pogo pins ensure signal integrity. The high-quality metals and coatings can effectively reduce signal loss. When designing, clients will give special consideration to high-frequency applications to ensure producta work well.

What are applicable of surface mount pogo pins?

 

Surface mount pogo pins are suitable for various electronic devices, including consumer electronics, smart SOS devices, automotive electronics, medical healthcare devices, and industrial equipment. They are used in places that require precise electrical connections, in miniaturized designs and high-frequency transfer equipment. Pogo pin flexible design can provide reliable connection solutions in different fields. In addition to conventional communication equipment, high-end devices in the medical, aviation, and automotive industries often use surface mount pogo pins. The connectivity requirements in different fields determine diverse applications of surface mount pogo pins.

How to ensure connection between surface mount pogo pins and circuit board?

 

To establish a good connection between surface mount pogo pins and circuit board, the first step is to select appropriate pogo pin specns and position. When designing, know insertion and removal direction and spring force of surface mount pogo pins to avoid poor contact. Secondly, circuit board surface needs to be smooth and flat to avoid dirt or oxides affecting the connection quality. The welding position and method of surface mount pogo pins are also crucial to ensure good welding processes and material selection. Finally, regularly checking connection points and promptly replacing worn surface mount pogo pins to extend their lifespan and maintain stable connections.

 

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