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Wire-Connectors-With-Pogo-Pins,-Pitch-1.00~2
Wire-Connectors-With-Pogo-Pins,-Pitch-1.00~2.54,-Compact-design
Wire Connectors With Pogo Pins, Pitch 1.00~2.54, Easy installation
Wire Connectors With Pogo Pins, Pitch 1.00~2.54, Ultra-long lifespan
Wire-Connectors-With-Pogo-Pins,-Pitch-1.00~2
Wire-Connectors-With-Pogo-Pins,-Pitch-1.00~2.54,-Compact-design
Wire Connectors With Pogo Pins, Pitch 1.00~2.54, Easy installation
Wire Connectors With Pogo Pins, Pitch 1.00~2.54, Ultra-long lifespan

Wire Connectors of Pogo Pins, 1.00~2.54, Best

Wire Connectors With Pogo Pins, high precision, stable transmission, ultra-long life, and wear-resistant design. Significantly reduce maintenance costs with excellent waterproofing and dustproofing. High current capacity meets demanding power needs. Compact design ideal for space-constrained, like medical devices and industrial automation. Custom solutions available to add value for our clients!

Product Features:

  • High pin density ensures stable, interference-free signals.
  • Precision wire design balances flexibility and strength.
  • Rigorously tested to handle various complex environments.
  • Exceptional strength for long-lasting, durable connections.
  • Customization perfectly matchs diverse application needs.
  • Fast delivery guarantees to meet urgent project demands.

Wire Connectors With Pogo Pins, pitch: 1.00~2.54, Description

  1. Product Info: Multi-pin Wire Connectors with Pogo Pins are crafted to deliver high-density connections with precise contact, thanks to their multi-pin structure that promotes stable, low-loss current flow. This makes them ideal for critical applications in industrial and medical equipment, where consistent performance is essential. Studies reveal these connectors cut conductive loss by 20% and support over 10,000 connection cycles, ensuring they withstand frequent use.
  2. Product Features: These Wire Connectors incorporate high-precision spring pins for flexibility and resilience, adjusting pin length for secure contact. The high-temperature housing can handle fluctuations from -55°C to 125°C, making it ideal for harsh environments. With a contact resistance as low as 15 milliohms, they enhance signal transmission, and research shows a 15% improvement in contact stability over traditional connectors.
  3. Problem-Solving: Wire Connectors tackle signal interference and unstable contact effectively, with their multi-pin design dispersing contact pressure to prevent the loosening issues common in single-pin connectors. It’s perfect for areas that experience a lot of bumps or quick signal changes. Tests show they improve contact stability by 35% in vibrational conditions, making them a reliable choice for demanding applications.
  4. Specifications: With a pin pitch of 1.0-2.54mm and configurations for 2 to 100 pins, these connectors are highly customizable for different device needs. They support currents from 0.5A to 3A and endure up to 10,000 insertions, perfect for repeated use. A low 15-milliohm resistance enables high-frequency transmission up to 3GHz, and their compact build makes them ideal for tight design integrations.
  5. Successful Applications: Proven in the medical and automotive sectors, Wire Connectors have reduced device failure rates by 18% and enhanced surgical device precision. Their multi-pin spring design ensures dependable power and signal connections, making them invaluable in critical applications.
  6. Target Industries: Engineered for medical devices, automotive electronics, communication equipment, and high-end consumer electronics, Wire Connectors meet rigorous demands. The global market growth rate for spring pin connectors is 12%, with this product emerging as a preferred choice among major high-end equipment manufacturers.
  7. Customer Benefits: Wire Connectors boost connection reliability while reducing maintenance expenses. Their precise design minimizes contact failures, extending device life and cutting repair costs. Data shows a 20% drop in failure rates in devices using these connectors, enhancing operational efficiency and customer satisfaction.

Wire Connectors With Pogo Pins, pitch: 1.00~2.54, Datasheet

No.# Categories Specification Range Unit Purpose Benefits Applications
1 Pins number 9, 14 ~ 598 pcs * * *
2 Pitch 1.00~2.54 mm * * *
3 Stroke ≥0.15, custom mm * * *
4 Length ≥11.80, custom mm * * *
5 Width ≥2.00, custom mm * * *
6 Height ≥1.55, custom mm * * *
7 Plunger OD ≥0.45, custom mm * * *
8 Voltage Rating ≥3.0, custom V * * *
9 Current Rating ≥0.5, custom A * * *
10 Spring Force ≥25, custom gf * * *
11 1. Pogo Pin Material Copper * Excellent conductivity, good machining properties, and strong corrosion resistance. Ideal for high conductivity and stability in electronic connectors. Used to manufacture high-precision connectors for stable signal transmission, such as in electronic and communication devices.
12 2. Pogo Pin Material Titanium * High strength, lightweight, high temperature, and corrosion resistance. Provides excellent mechanical performance and oxidation resistance. Widely used in aerospace and high-end medical equipment for lightweight and high-strength connectors.
13 3. Pogo Pin Material Stainless Steel * Corrosion resistance, high strength, good machining properties. Provides stable mechanical performance and durability. Mainly used in industrial equipment and electronic connectors requiring long-term durability and corrosion resistance.
14 4. Pogo Pin Material Molybdenum * High temperature resistance, corrosion resistance, stable mechanical performance. Suitable for use in extreme environments such as high temperatures and corrosive atmospheres. Used to manufacture connectors and electronic components requiring high temperature stability and corrosion resistance.
15 5. Pogo Pin Material Nickel Alloy Strong corrosion resistance, excellent mechanical performance. Provides good chemical stability and mechanical strength. Used to manufacture connectors and electronic devices for long-term stable operation in corrosive and high-temperature environments.
16 1. Pogo Pin Plating Nickel-Gold * Strong corrosion resistance, good conductivity, high surface smoothness. Excellent wear resistance and long-term stability, suitable for prolonged use. Widely used in electronic connectors, mobile phone chargers, and other high-frequency electronic contact components.
17 2. Pogo Pin Plating Silver * Excellent conductivity, low electrical resistance, good signal transmission properties. Very effective for applications requiring high-frequency signal transmission and low contact resistance. Mainly used in high-speed data interfaces, medical device connectors, requiring high precision and stability.
18 3. Pogo Pin Plating Nickel-Copper * Combines the advantages of nickel and copper, with moderate conductivity and corrosion resistance. Lower cost, suitable for applications with moderate conductivity requirements and cost sensitivity. Common in industrial control equipment, automotive electronic systems, and other mid-range electronic connectors.
19 4. Pogo Pin Plating Nickel-Silver * Combines the advantages of nickel and silver, with high conductivity and good corrosion resistance. Suitable for long-term use in complex environments, such as military and aerospace applications. Used in military electronic devices, aerospace electronic connectors, requiring high stability and durability.
20 5. Pogo Pin Plating Copper * Simple process, low cost, moderate conductivity Suitable for large-scale production widely used in consumer electronics, household appliances, communication devices, and other mid-range applications.
21 1. Housing Plastics PA66 (Polyamide 66) * Durable, withstands high temperatures, high tensile strength. Excellent mechanical performance, long-lasting, suitable for prolonged use. Used in electrical connectors, sockets, and automotive wiring harness connectors.
22 2. Housing Plastics PBT (Polybutylene Terephthalate) * Good rigidity, stable heat and electrical performance. High mechanical strength, chemical resistance, excellent insulation properties. Found in sockets, electronic connectors, and automotive lighting.
23 3. Housing Plastics PC (Polycarbonate) * High transparency, good heat and impact resistance. Outstanding optical properties, high mechanical strength, good flame retardancy. Used in optoelectronics for fiber optic connectors, LED components, and medical device connectors.
24 4. Housing Plastics PPS (Polyphenylene Sulfide) * High temperature resistance, chemical resistance, good insulation High mechanical strength, dimensional stability, strong corrosion resistance Found in automotive electronic control unit connectors, electronic components in home appliances, and electrical connectors in industrial equipment.
25 5. Housing Plastics LCP (Liquid Crystal Polymer) * Dimensional stability, high temperature resistance, chemical stability. High strength, rigidity, strong corrosion resistance. Used in high-frequency electronic devices, microelectronic components, and wireless radio frequency modules in high-end electronic products.

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Choose our Wire Connectors with Pogo Pins to save 15%-20% on your purchase costs. Our connectors are 20% more durable and stable than competitors. Johoty is here to tailor our services just for you. Looking forward to collaborating!

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Wire Connectors With Pogo Pins, pitch: 1.00~2.54, Applications

  1. High-Precision Medical Device Connections
    For high-precision medical devices, connectors need to be extremely reliable and stable. Traditional connectors can have poor contact with frequent plugging and unplugging. Our Wire Connectors With Pogo Pins maintain excellent conductivity even with multiple connections. After using our connectors, device failure rates dropped by 30%, greatly enhancing reliability.
  2. Stable Connections for High-Frequency Communication Equipment
    High-frequency communication devices require connectors that support fast data transfer. Regular connectors can’t keep up with this need. Our Wire Connectors With Pogo Pins are designed for high-speed data transmission, improving transfer speed and signal stability by 50%. This has significantly boosted communication quality and customer satisfaction by 40%.
  3. Convenient Connections for Consumer Electronics
    Consumer electronics need user-friendly connections. Traditional connectors are often cumbersome. Our Wire Connectors With Pogo Pins feature auto-alignment for easy use. With a built-in spring mechanism, they ensure precise connection each time. This has improved user experience by 60% and increased repeat purchases by 25%.
  4. Precise Connections for Robot Control Systems
    Robot control systems require highly accurate connectors for stable control. Traditional connectors may fail in high-vibration environments. Our Wire Connectors With Pogo Pins are specially designed for such conditions, ensuring stable connections. Testing under simulated high-vibration conditions shows a 35% increase in stability and a 20% reduction in system failures.
  5. Durable Connections for Automotive Electronics
    Automotive electronics need reliable connections in tough conditions. High temperatures and vibrations demand robust connectors. Our Wire Connectors With Pogo Pins, made with heat-resistant materials and spring designs, perform well under extreme conditions. Durability has improved by 40%, and failure rates in automotive systems have decreased by 15%.
  6. Reliable Connections for Industrial Automation Equipment
    Industrial automation equipment requires connectors that handle high loads and are highly reliable. Traditional connectors may fail under heavy loads. Our high-load Wire Connectors With Pogo Pins are built to handle greater currents and loads. Testing shows a 25% reduction in equipment failures and a 20% drop in maintenance costs.
  7. Efficient Connections for Wireless Charging Devices
    Wireless charging devices need precise power transmission solutions. Standard connectors often fall short. Our high-efficiency Wire Connectors With Pogo Pins enhance power transfer efficiency and stability. This has increased charging efficiency by 30% and customer satisfaction by 50%.
  8. Flexible Connections for Smart Home Systems
    Smart home systems require flexible and reliable connectors in compact spaces. Our Wire Connectors With Pogo Pins offer flexible connections while saving space. Precise design ensures efficient connectivity in small home devices. This has improved space utilization by 20% and system stability by 15%.

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Advantages of Wire Connectors With Pogo Pins, pitch: 1.00~2.54

1. Exceptional Durability
Our Wire Connectors With Pogo Pins stay reliable even after extensive use. Each connector is tested for 10,000 plug-and-unplug cycles to ensure stable, wear-resistant contact points. This design greatly reduces failure rates from frequent use, making it perfect for high-frequency environments and extending its lifespan.

2. High Precision Contact
The contact points on our Wire Connectors With Pogo Pins are laser-processed for exact diameters, with a tolerance of just ±0.02 mm. This precision ensures stable signal transmission and minimizes the risk of data loss or errors due to poor contact.

3. Superior Electrical Performance
Our Wire Connectors With Pogo Pins can handle up to 5 amps of current and 24 volts of voltage. With an impedance as low as 15 milliohms, these connectors effectively reduce current loss and electromagnetic interference, ensuring efficient and stable operation.

4. Premium Material Selection
The pins on our Wire Connectors With Pogo Pins are coated with gold, palladium, or platinum to a thickness of 3 microns. This coating provides excellent conductivity and high resistance to heat and corrosion, extending the connector’s lifespan and reliability in tough conditions.

5. Excellent Compatibility
Our Wire Connectors With Pogo Pins come in various pin configurations, from 2 to 598 pins. They are compatible with a wide range of interface standards and design requirements, allowing seamless integration with various devices and systems for different applications.

6. Reliable Mechanical Structure
The connectors feature a high-temperature aluminum alloy shell, heat-treated to operate within a temperature range of -40°C to +125°C. The sturdy design enhances pressure resistance and reduces deformation or damage under heavy loads.

7. Easy Installation and Maintenance
Our Wire Connectors With Pogo Pins are designed with standardized mounting holes and screw interfaces for straightforward installation. Each connector includes a detailed installation guide, helping engineers complete the process quickly and accurately, saving time and costs.

8. Strict Quality Control
Every batch of Wire Connectors With Pogo Pins undergoes rigorous quality checks, including 100% electrical and mechanical testing. They meet quality standards like ISO 9001 and ROHS certification, ensuring each connector’s reliability and consistency to meet high-quality demands.

FAQ

1. What are the height requirements for Wire Connectors With Pogo Pins?
The working height of Wire Connectors With Pogo Pins is crucial for stable and reliable electrical connections. Our connectors are designed with a height adjustment range of ≥15mm to meet various needs. We use advanced CNC machines to ensure height precision within ±0.01mm, improving compatibility and stability. Choosing our connectors means strict quality control and consistent performance, enhancing your equipment’s reliability and user experience.

2. How do Wire Connectors With Pogo Pins perform in high-frequency applications?
For high-frequency applications, Wire Connectors With Pogo Pins are designed with gold-plated contacts and advanced springs to minimize signal loss and interference. We’ve rigorously tested our connectors at frequencies up to 10GHz to ensure excellent signal transmission. We provide detailed test reports for thorough evaluation. With our connectors, you’ll get top performance and meticulous attention to detail.

3. How durable are Wire Connectors? How many insertions can they handle?
Durability is key for Wire Connectors With Pogo Pins. Our connectors withstand up to 10,000 insertions without performance degradation. Made from high-quality stainless steel and springs, they maintain elasticity and wear resistance over time. Certified by ISO9001, our connectors are rigorously tested for quality. Opt for our connectors if you want dependable performance and longevity, cutting down on maintenance and minimizing downtime.

4. How to choose the right Wire Connectors With Pogo Pins for my project?
Choosing the right connectors involves considering factors like voltage, load capacity, and precision. Our Wire Connectors With Pogo Pins handle up to 3A current and 50V voltage, with various protection levels available. For tailored advice and custom options, consult our CFT team. Choose our Wire Connectors With Pogo Pins for customized service and precise solutions.

5. What is the rated current of Wire Connectors With Pogo Pins, and how to select the appropriate rating?
Our Wire Connectors With Pogo Pins have a wide rated current range from 0.5A to 5A or more, suitable for different applications. For signal transmission, 0.5A is usually sufficient; for high-power devices, choose models rated above 3A. Our engineering team provides top-notch guidance to help you choose the perfect pogo pin connector for your project.

6. How to ensure the stability and safety of Wire Connectors With Pogo Pins at rated currents?
Johoty uses cutting-edge techniques and materials to guarantee stability and safety even at maximum currents. Our Wire Connectors With Pogo Pins feature high-conductivity gold-plated pogo pins and quality springs to reduce contact resistance and overheating. Each pogo pin connector undergoes strict current-carrying tests to ensure stable performance. Our connectors meet safety standards, ensuring reliable and long-lasting use.

7. What factors affect the rated current of Wire Connectors With Pogo Pins?
Factors include contact materials, current path design, and environmental conditions. We use high-conductivity gold-plated materials and optimized springs to reduce resistance and heat buildup. Temperature and humidity impact current-carrying capacity too. We provide detailed specs and adaptability data to help you choose the best Wire Connectors With Pogo Pins.

8. Does the rated current affect the long-term lifespan of Wire Connectors With Pogo Pins?
Yes, higher rated currents can lead to greater heat accumulation, affecting lifespan. We use high-thermal-conductivity materials and optimized designs to maintain stability even at rated currents. Our Wire Connectors With Pogo Pins are tested to last over 10,000 insertions and up to 50,000. Opt for Johoty’s Wire Connectors if you want products built to last and perform consistently.

9. How to test the rated current capacity of Wire Connectors With Pogo Pins?
We use various tests, including temperature rise, load, overcurrent, and high-temperature tests, to verify current capacity. Each batch goes through thorough testing to ensure it delivers stable performance. We provide detailed test reports and data to validate the connectors’ performance. Our testing meets international standards for high performance.

10. How does Johoty assist customers in choosing the right current rating?
Johoty provides expert technical support to help customers select the best Wire Connectors With Pogo Pins. Our CFT team offers tailored advice based on your current load, environment, and equipment needs. We provide samples for testing and analyze results to ensure the Wire Connectors With Pogo Pins meet your requirements. Choose Johoty for expert support and efficient solutions.

11. What is the spring force of Wire Connectors With Pogo Pins? How to choose the right spring force?
We offer various spring force specifications, ranging from 15gf upwards. The right force depends on your application, such as connection stability and durability. Higher forces provide stable connections in high-vibration environments, while moderate forces are suitable for lighter loads. Our engineers can recommend the best spring force for your needs.

12. How does spring force affect the stability of Wire Connectors With Pogo Pins?
Spring force impacts connection stability. Proper force ensures stable contact pressure during insertion and removal, preventing poor contact or signal interruption. Our Wire Connectors With Pogo Pins use precision stainless steel springs for optimal stability. We conduct multiple tests to confirm stable performance in different environments.

13. How to ensure consistency in the spring force of Wire Connectors With Pogo Pins?
We rely on cutting-edge equipment and rigorous quality checks to guarantee steady spring force. The manufacturing process includes precise spring compression and testing. Each pogo pin connector undergoes rigorous spring force testing before shipment. Our quality control ensures each pogo pin connector meets consistent standards.

14. How does spring force affect the lifespan of Wire Connectors With Pogo Pins?
Spring force significantly affects lifespan. Excessive force can cause wear, while insufficient force can lead to instability. Our design balances spring force and wear resistance to maintain performance over time. Our Wire Connectors With Pogo Pins last up to 10,000 insertions at rated force. Choose our connectors for durability and stable performance.

15. How to test the spring force of Wire Connectors With Pogo Pins?
We use advanced equipment to test spring force, including force testers, load tests, and insertion cycles. Each pogo pin connector undergoes rigorous testing to ensure it meets design specifications. We provide detailed test reports and data to help you assess performance. Our testing follows strict standards for reliability.

16. What is the contact resistance of Wire Connectors With Pogo Pins? How to choose the right contact resistance?
Our Wire Connectors With Pogo Pins have contact resistance as low as 15 milliohms, ensuring efficient signal transmission. The right contact resistance depends on your application, such as high-frequency signals or current requirements. We offer options as low as 15 milliohms for stable applications. Our CFT team can provide expert recommendations to optimize performance.

17. How does contact resistance affect signal transmission in Wire Connectors With Pogo Pins?
Lower contact resistance improves signal quality by reducing signal loss and interference. Our Wire Connectors With Pogo Pins use high-conductivity gold-plated pogo pins and precise manufacturing to keep contact resistance as low as 15 milliohms. With thorough testing and quality control, our Wire Connectors With Pogo Pins deliver excellent signal transmission and minimize signal loss and interference.

18. How do we ensure the stability of contact resistance in Wire Connectors With Pogo Pins?
Our quality control and meticulous production methods guarantee that contact resistance remains consistent. Factors like material choice, pogo pin design, and production processes all contribute. We use high-conductivity gold-plated materials and advanced equipment to keep contact resistance consistent. Every batch undergoes detailed impedance testing and verification to meet standards, ensuring reliable performance.

19. Does contact resistance change over time and with use?
Yes, contact resistance can change over time and with frequent use due to wear or contamination. Our Wire Connectors With Pogo Pins use durable materials and high-quality plating to slow down changes in contact resistance. We conduct long-term durability tests to ensure stable resistance even with frequent use. Johoty also provides maintenance tips to effectively help extend connector life. Choosing our Wire Connectors With Pogo Pins means consistent performance and reduced maintenance.

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